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( 2 0 points ) Biopharmaceuticals are drugs produced in a biomanufacturing process, usually using mammalian cells. The production process of the active pharmaceutical ingredient

(20 points) Biopharmaceuticals are drugs produced in a biomanufacturing process, usually
using mammalian cells. The production process of the active pharmaceutical ingredient
Page 2
(API) consists of an upstream stage, in which the cells are fermented in batches to produce
the API, and the downstream process which captures and purifies the API after batch
harvest.
We focus on the upstream stage where each batch of a particular product is fermented for
approximately 10-14 days and a new batch is started once the previous was harvested. Note
that a batch can only be harvested in the morning, i.e., the decision to harvest can only
be made once a day. The API formation during a batch fermentation follows a sigmoidal
curve with slower formation rates at the beginning and at the end of the process. The
uncertain product formation rate, i.e., the quantity of product added during the next day
of fermentation, follows a Normal distribution N((s),(s)) with the mean formation rate
(s) and the standard deviation (s) depending on the current product concentration.
The product concentration is xmin=10mgL at the beginning, as the batch is being trans-
ferred from a previous fermentation stage. The maximum product concentration that can
be achieved is xmax=2150mgL. The volume of the bioreactor is assumed to be constant at
VB=15,000L. We consider fermentation cost per day of CF=-208, fixed batch harvest
cost of CH=-3508 and a revenue of CR=0.0001smg. The operational question arising
is the optimal batch harvest time point assuming that a harvested batch is immediately
replaced with a new batch.
(a)(8 points) The state space needs to represent the current product concentration in the
bioreactor. Hence, it can be any value in the interval [xmin,xmax]. What is the problem
with such a state space if we want to solve the problem using dynamic programming,
e.g., policy iteration? Briefly explain how this problem could be addressed and which
additional modelling parameter needs to be introduced. Is the solution we obtain from
the policy iteration algorithm still optimal? Name a class of solution algorithms that
would not have a problem with this kind of state space.
(b)(12 points) Define the state space, action space and reward function of an MDP model
for this problem using formal mathematical notation and briefly explaining it.
(10 points) Short quiz questions
(a)(2 points) In online scheduling, a production plan is created for the planning horizon
considering future uncertainties. As the outcomes of uncertain parameter are already
considered, later rescheduling is not needed. True or False?
(b)(2 points) An undiscounted (=1) sequential decision model acts greedily, i.e., chooses
the best action in the current state that maximizes the immediate reward. True or
False?
(c)(2 points) In the value iteration algorithm solving an MDP, the value function repre-
sents the expected long-term cumulative rewards for each state. True or False?
(d)(2 points) Capacity consumption constraints as we know them from mathematical pro-
gramming can be considered in an MDP by defining state space-dependent action spaces
A(s) if the available machine capacity is part of the state space. True or False?
(e)(2 points) For an MDP problem with 2,000 states, 10 possible actions in every state and
10,000 entries in the reward matrix, what is the dimension of the transition probability
matrix?
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