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2 Production Line Annual Demand Daily Demand # of Stations Takt Time Needed 3 Final Assembly 120000 4 Wheel Assembly 5 Frame Assembly 5678

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2 Production Line Annual Demand Daily Demand # of Stations Takt Time Needed 3 Final Assembly 120000 4 Wheel Assembly 5 Frame Assembly 5678 11 12 9012 10 13 14 15 16 17 18 19 3456789 Takt Time and Number of Resources Required: You are the operations manager for a manufacturing facility that builds bicycles. You have the following 3 production lines: 1. Final Assembly Line 2. Wheel Assembly Line (2 wheel assemblies per finished bicycle) 3. Frame Assembly Line (1 frame assembly per finished bicycle) Business Data: Annual demand forecast for finished bicycles: 120,000 Work days in the year: 250 Number of shifts worked per day: 2 Number of hours per shift worked: 8 Actual Processing Times: Final Assembly: 8 minutes each. In other words, 1 person at 1 Final Assembly station can assemle 1 bicycle in 8 minutes. Wheel Assembly: 6 minutes each Frame Assembly: 5 minutes each Calculate the number of stations required at each of the 3 production lines.

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