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2.2 (22 marks) Pharasalia skincare Inc. has developed a new lotion that will help to improve skin ageing. Total sales of the lotion for the

2.2 (22 marks) Pharasalia skincare Inc. has developed a new lotion that will help to improve skin ageing. Total sales of the lotion for the last year were $60,000,000. The following data have just been gathered on last year's quality- related costs. COST CATEGORY AMOUNT ($) Product recalls $625,000 Downtime due to defects Warranty claims 600,000 420,000 Inspection of and testing of incoming materials 300,000 Product liability lawsuits 500,000 Process quality audits 350,000 Rework costs 480,000 Quality training 150,000 Process control monitoring 350,000 Transportation costs to fix customers' problems 375,000 Statistical process control 200,000 300,000 650,000 250,000 200,000 380,000 150,000 Waste Net cost of scrap Supplier certification Reliability engineering Returned products Manufacturing inspection Requirement: Question 2.2.1 Prepare a cost-of-quality report classifying costs into prevention, appraisal, internal failure, and external failure. Also, show costs as a percentage of total costs and total sales. (14 marks) Your Answer (Insert rows/columns and expand the space as required)

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