3. KSK company prepares 2 different cable assembly products. The annual production amount of the WAI model is 50,000 units. In the past. 14.000 hours of direct labor and 6,000 hours of machine time were used to manufacture the WAI model. The annual production amount of the WA2 model is 40,000 units and this production amount was realized with 24,000 hours of direct labor and 3000 hours of machine use. a) Calculate the planning factors (the amount of use per unit product in the all factors method) for the following resources. (10 points) Direct labor factor for WAI production Direct labor factor for WA2 production Machine time factor for WA1 production Machine time factor for WA2 production b) Calculate the direct labor and machine capacity needs for each period using the MPS amounts given below and the factors you calculated in part (a). (10 points) MPS quantities Product 1st Quarter 2nd Quarter 3rd Quarter 4th Quarter WAI 20,000 25,000 30,000 23,000 WA2 15,000 10,000 8.000 9.000 Total 35,000 35,000 38,000 32,000 c) Cable assembly products are produced in 3 different departments. Direct labor and machinery are used in all of these departments. According to historical data, department 1 (WCIOT) accounts for 25% of the total labor and machinery capacity: 2nd department (WC102) 35%; and the 3rd department (WC103) uses 40%. In the light of these data, calculate the direct labor and machine usage needs of the three departments for each period. (10 points) 4. Complete the MRP table below for product A. (10 points) Lot Volume = Lot-for-Lot Delivery Time = 2 weeks Starting Inventory: 30 1 2 3 4 5 6 7 8 Gross Need 25 30 56 25 100 40 30 20 Scheduled Delivery 50 Projected Inventory Amount Net Need Scheduled Delivery Planned Order Output 3. KSK company prepares 2 different cable assembly products. The annual production amount of the WAI model is 50,000 units. In the past. 14.000 hours of direct labor and 6,000 hours of machine time were used to manufacture the WAI model. The annual production amount of the WA2 model is 40,000 units and this production amount was realized with 24,000 hours of direct labor and 3000 hours of machine use. a) Calculate the planning factors (the amount of use per unit product in the all factors method) for the following resources. (10 points) Direct labor factor for WAI production Direct labor factor for WA2 production Machine time factor for WA1 production Machine time factor for WA2 production b) Calculate the direct labor and machine capacity needs for each period using the MPS amounts given below and the factors you calculated in part (a). (10 points) MPS quantities Product 1st Quarter 2nd Quarter 3rd Quarter 4th Quarter WAI 20,000 25,000 30,000 23,000 WA2 15,000 10,000 8.000 9.000 Total 35,000 35,000 38,000 32,000 c) Cable assembly products are produced in 3 different departments. Direct labor and machinery are used in all of these departments. According to historical data, department 1 (WCIOT) accounts for 25% of the total labor and machinery capacity: 2nd department (WC102) 35%; and the 3rd department (WC103) uses 40%. In the light of these data, calculate the direct labor and machine usage needs of the three departments for each period. (10 points) 4. Complete the MRP table below for product A. (10 points) Lot Volume = Lot-for-Lot Delivery Time = 2 weeks Starting Inventory: 30 1 2 3 4 5 6 7 8 Gross Need 25 30 56 25 100 40 30 20 Scheduled Delivery 50 Projected Inventory Amount Net Need Scheduled Delivery Planned Order Output
