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6 . 2 3 . Production of 9 5 % H 2 by absorption of HCs from a refinery gas. Fuel cell automotive systems are

6.23. Production of 95% H2 by absorption of HCs from a refinery gas.
Fuel cell automotive systems are being considered that will require hydrogen of 95% purity. A refinery stream of 800,000 scfm (at 32F,1 atm), containing 72.5% H2,25% CH4, and 2.5% C2H6, is available. To convert this gas to the required purity, oil absorption, activated charcoal adsorption, and membrane separation are being considered. For oil absorption, an available n-octane stream can be used as the absorbent. Because the 95% H2 must be delivered at not less than 375 psia, the absorber will operate at 400 psia and 100F. If at least 80% of the hydrogen fed to the absorber is to leave in the exit gas, determine the following: (a) the minimum absorbent rate in gpm; (b) the absorbent rate if 1.5 times the minimum amount is used; (c) the number of theoretical stages; (d) the stage efficiency for each of the three species in the feed gas, using the OConnell correlation; (e) the number of trays actually required; and (f) the exit gas composition, accounting for octane stripping. For part (g) of the exercise, if the lost octane in part (6.23. Production of 95%H2by absorption of HCs from a refinery gas.
Fuel cell automotive systems are being considered that will require hydrogen of 95% purity. A refinery
stream of 800,000scfm(at 32@F,1atm ), containing 72.5%H2,25%CH4, and 2.5%C2H6, is available.
To convert this gas to the required purity, oil absorption, activated charcoal adsorption, and membrane
separation are being considered. For oil absorption, an available n-octane stream can be used as the
absorbent. Because the 95%H2 must be delivered at not less than 375a, the absorber will operate at 400
psia and 100@F. If at least 80% of the hydrogen fed to the absorber is to leave in the exit gas, determine the
following: (a) the minimum absorbent rate in gpm; (b) the absorbent rate if 1.5 times the minimum amount
is used; (c) the number of theoretical stages; (d) the stage efficiency for each of the three species in the feed
gas, using the O'Connell correlation; (e) the number of trays actually required; and (f) the exit gas
composition, accounting for octane stripping. For part (g) of the exercise, if the lost octane in part (f) is not
recovered, estimate its value if the process operates 7,900h? year and the octane is valued at $1.00gal.
Would the use of octane preclude use of this hydrogen in fuel cells? Obtain the necessary properties from
a process simulator.
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