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A local manufacturing company builds two products on the same production line that consists of seven workstations. The times in hours and process stations are

A local manufacturing company builds two products on the same production line that consists of seven workstations. The times in hours and process stations are listed below.

Process 1 Process 2 Process 3 Process 4 Process 5

Product A 0.25 1.75 1.0 1.5 1.5

Product B 0.25 0.75 0.5 1.5 0.5

Process 6 Process 7

Product A 2.75 0.25

Product B 0.75 0.25

The standard times for Product A is 9.0 hours and Product B is 4.5 hours. The company averages 22 units of Product A and 55 units of Product B per month. The company's typical month is 22 days.

Currently the production line is in a straight line configuration but management read a study that said cellular manufacturing is a better solution. Specifically they are interested in a U-shaped cell. They have approached you to setup the cellular work cell and determine how many workers will be needed.

Assumptions:

All workstations are 6 feet long.

One worker is currently assigned to each workstation.

100% of the units built are acceptable (no rework).

Workers work 8 hours in a shift and the company runs one shift a day.

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