Question
A major manufacturer of mobile phones uses inventory, overtime, and subcontracting to accommodate periodic demand fluctuations. The company creates a production plan annually but updates
A major manufacturer of mobile phones uses inventory, overtime, and subcontracting to accommodate periodic demand fluctuations. The company creates a production plan annually but updates it quarterly. Table 7 below provides the expected demand and available capacities for the companys next four quarters (values are in units). Use the transportation method to design a minimum cost production plan that will satisfy demand for the upcoming year. They have 150 units in inventory at the beginning of the planning period and backordering is not permitted.
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FillinTable8belowspecifyinghowmanyunitswillbeproducedeachperiodusingthe3typesofcapacity (i.e., regular, overtime, and subcontracting). (15)
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Include the total cost for the production plan for the year in the last row of Table 8. (5)
Table 7: Demand and capacity data Regular Overtime Subcontracting Quarter Demand Capacity Capacity Capacity 1 690 1050 92 400 2 920 1050 92 400 3 1840 1050 115 400 4 2185 1050 115 400 Regular production cost per unit: Overtime production cost per unit: Subcontracting cost per unit: Inventory holding cost per unit per quarter: Beginning Inventory: $78 $104 $117 $1 150 Units Produced Overtime Subcontracting Table 8: Production plan Production Period Regular Quarter 1 Quarter 2 Quarter 3 Quarter 4 Total Units Total Cost Table 9: Transportation Method Template DEMAND FOR Unused Total Quarter Quarter Quarter Quarter Capacity Capacity 1 2 3 Available Supply Beginning From Inventory Quarter 1 Regular Overtime Subcontracting Quarter 2 Regular Overtime Subcontracting Quarter 3 Regular Overtime Subcontracting Quarter 4 Regular Overtime Subcontracting Total Demand Unmet Demand Table 7: Demand and capacity data Regular Overtime Subcontracting Quarter Demand Capacity Capacity Capacity 1 690 1050 92 400 2 920 1050 92 400 3 1840 1050 115 400 4 2185 1050 115 400 Regular production cost per unit: Overtime production cost per unit: Subcontracting cost per unit: Inventory holding cost per unit per quarter: Beginning Inventory: $78 $104 $117 $1 150 Units Produced Overtime Subcontracting Table 8: Production plan Production Period Regular Quarter 1 Quarter 2 Quarter 3 Quarter 4 Total Units Total Cost Table 9: Transportation Method Template DEMAND FOR Unused Total Quarter Quarter Quarter Quarter Capacity Capacity 1 2 3 Available Supply Beginning From Inventory Quarter 1 Regular Overtime Subcontracting Quarter 2 Regular Overtime Subcontracting Quarter 3 Regular Overtime Subcontracting Quarter 4 Regular Overtime Subcontracting Total Demand Unmet Demand
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