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A spin coater is used to apply photoresist to a bare silicon wafer. This operation usually occurs early in the semiconductor manufacturing process, and the

  1. A spin coater is used to apply photoresist to a bare silicon wafer. This operation usually occurs early in the semiconductor manufacturing process, and the average coating thickness and the variability in the coating thickness have an important impact on the downstream manufacturing steps. Six variables are used in the experiment. The variables and the high and low levels are as follows:

Factor

Low Level

High Level

Final spin speed

7350 rpm

6650 rpm

Acceleration rate

5

20

Volume of resist applied

3cc

5cc

Time of spin

14 sec

6 sec

Resist batch variation

Batch 1

Batch 2

Exhaust pressure

Cover off

Cover on

The experimenter decides to use a 26-1 design and to make three readings on resist thickness on each test wafer. The experimenter uses the default defining relation .

  1. Verify that the default relation is indeed used in the fractional factorial design and discuss the alias relationship in this design and list all aliasing terms.
  2. What factors appear to affect average resist thickness?
  3. Project this design into a smaller design involving only the significant factors. Graphically display the results.

Table 1: Data for problem 2.

Volume

Batch

Time

Speed

Acc

Cover

Thick Avg

1

3

Batch 2

14

6650

5

Off

7036.05

2

3

Batch 2

14

7350

20

Off

6475.95

3

3

Batch 2

14

7350

5

On

6802.5

4

3

Batch 1

14

6650

5

On

6984

5

5

Batch 2

14

7350

20

On

6393

6

5

Batch 1

6

6650

20

Off

6728.55

7

3

Batch 2

6

6650

20

Off

6782.55

8

5

Batch 2

14

7350

5

Off

6788.55

9

5

Batch 1

14

7350

5

On

6574.05

10

5

Batch 2

6

7350

20

Off

6450.45

11

3

Batch 1

6

7350

5

On

6739.95

12

3

Batch 1

6

7350

20

Off

6335.55

13

5

Batch 1

14

6650

20

On

6676.5

14

3

Batch 2

6

7350

20

On

6330.45

15

3

Batch 2

6

7350

5

Off

6795.45

16

3

Batch 2

14

6650

20

On

6718.05

17

3

Batch 1

14

7350

20

On

6298.05

18

3

Batch 1

6

6650

20

On

6700.5

19

3

Batch 1

14

6650

20

Off

6746.55

20

5

Batch 2

14

6650

20

Off

6813.45

21

5

Batch 1

14

6650

5

Off

6938.55

22

5

Batch 1

14

7350

20

Off

6352.5

23

5

Batch 1

6

7350

20

On

6295.05

24

3

Batch 2

6

6650

5

On

6997.05

25

5

Batch 2

6

7350

5

On

6773.55

26

5

Batch 2

14

6650

5

On

7001.55

27

5

Batch 1

6

6650

5

On

6940.05

28

3

Batch 1

6

6650

5

Off

6697.05

29

5

Batch 2

6

6650

20

On

6712.05

30

5

Batch 2

6

6650

5

Off

7016.55

31

5

Batch 1

6

7350

5

Off

6669

32

3

Batch 1

14

7350

5

Off

6445.5

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