Question
A spin coater is used to apply photoresist to a bare silicon wafer. This operation usually occurs early in the semiconductor manufacturing process, and the
- A spin coater is used to apply photoresist to a bare silicon wafer. This operation usually occurs early in the semiconductor manufacturing process, and the average coating thickness and the variability in the coating thickness have an important impact on the downstream manufacturing steps. Six variables are used in the experiment. The variables and the high and low levels are as follows:
Factor | Low Level | High Level |
Final spin speed | 7350 rpm | 6650 rpm |
Acceleration rate | 5 | 20 |
Volume of resist applied | 3cc | 5cc |
Time of spin | 14 sec | 6 sec |
Resist batch variation | Batch 1 | Batch 2 |
Exhaust pressure | Cover off | Cover on |
The experimenter decides to use a 26-1 design and to make three readings on resist thickness on each test wafer. The experimenter uses the default defining relation .
- Verify that the default relation is indeed used in the fractional factorial design and discuss the alias relationship in this design and list all aliasing terms.
- What factors appear to affect average resist thickness?
- Project this design into a smaller design involving only the significant factors. Graphically display the results.
Table 1: Data for problem 2.
Volume | Batch | Time | Speed | Acc | Cover | Thick Avg | |
1 | 3 | Batch 2 | 14 | 6650 | 5 | Off | 7036.05 |
2 | 3 | Batch 2 | 14 | 7350 | 20 | Off | 6475.95 |
3 | 3 | Batch 2 | 14 | 7350 | 5 | On | 6802.5 |
4 | 3 | Batch 1 | 14 | 6650 | 5 | On | 6984 |
5 | 5 | Batch 2 | 14 | 7350 | 20 | On | 6393 |
6 | 5 | Batch 1 | 6 | 6650 | 20 | Off | 6728.55 |
7 | 3 | Batch 2 | 6 | 6650 | 20 | Off | 6782.55 |
8 | 5 | Batch 2 | 14 | 7350 | 5 | Off | 6788.55 |
9 | 5 | Batch 1 | 14 | 7350 | 5 | On | 6574.05 |
10 | 5 | Batch 2 | 6 | 7350 | 20 | Off | 6450.45 |
11 | 3 | Batch 1 | 6 | 7350 | 5 | On | 6739.95 |
12 | 3 | Batch 1 | 6 | 7350 | 20 | Off | 6335.55 |
13 | 5 | Batch 1 | 14 | 6650 | 20 | On | 6676.5 |
14 | 3 | Batch 2 | 6 | 7350 | 20 | On | 6330.45 |
15 | 3 | Batch 2 | 6 | 7350 | 5 | Off | 6795.45 |
16 | 3 | Batch 2 | 14 | 6650 | 20 | On | 6718.05 |
17 | 3 | Batch 1 | 14 | 7350 | 20 | On | 6298.05 |
18 | 3 | Batch 1 | 6 | 6650 | 20 | On | 6700.5 |
19 | 3 | Batch 1 | 14 | 6650 | 20 | Off | 6746.55 |
20 | 5 | Batch 2 | 14 | 6650 | 20 | Off | 6813.45 |
21 | 5 | Batch 1 | 14 | 6650 | 5 | Off | 6938.55 |
22 | 5 | Batch 1 | 14 | 7350 | 20 | Off | 6352.5 |
23 | 5 | Batch 1 | 6 | 7350 | 20 | On | 6295.05 |
24 | 3 | Batch 2 | 6 | 6650 | 5 | On | 6997.05 |
25 | 5 | Batch 2 | 6 | 7350 | 5 | On | 6773.55 |
26 | 5 | Batch 2 | 14 | 6650 | 5 | On | 7001.55 |
27 | 5 | Batch 1 | 6 | 6650 | 5 | On | 6940.05 |
28 | 3 | Batch 1 | 6 | 6650 | 5 | Off | 6697.05 |
29 | 5 | Batch 2 | 6 | 6650 | 20 | On | 6712.05 |
30 | 5 | Batch 2 | 6 | 6650 | 5 | Off | 7016.55 |
31 | 5 | Batch 1 | 6 | 7350 | 5 | Off | 6669 |
32 | 3 | Batch 1 | 14 | 7350 | 5 | Off | 6445.5 |
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