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ABC Limited is preparing its departmental budgets and product cost estimates for the year ending 31 December 20X1. The company has three manufacturing departments Machining,

ABC Limited is preparing its departmental budgets and product cost estimates for the year ending 31 December 20X1. The company has three manufacturing departments Machining, Assembly and Finishing together with a production maintenance department.

The following costs and related data have been estimated for the year to 31 December 20X1:

Costs

Machining

Assembly

Finishing

Maintenance

Total

Direct wages

60

32

72

30

194

Indirect wages

10

6

8

-

24

Direct materials

80

10

4

-

94

Indirect materials

15

4

8

20

47

Power

-

-

-

-

102

Light and heat

-

-

-

-

10

Depreciation

-

-

-

-

7

Rent and rates

-

-

-

-

25

Personnel

-

-

-

-

63

Other data:

Direct labour hours

12 000

8 000

15 000

6 000

42 000

Machine hours

40 000

5 000

6 000

-

51 000

Employees

6

4

8

3

21

Floor area (m2)

1 000

400

300

300

2 000

Net book value of fixed assets

2 000

8 000

3 000

4 000

35 000

The maintenance department is expected to spend 60% of its time working for the machining department, with the remainder of its time being shared equally between assembly and finishing.

1. Prepare an overhead analysis sheet for ABC Limited for its year ending 31 December 20X1.

2. Calculate appropriate overhead absorption rates for the machining, assembly and finishing departments.

3. Briefly discuss why the need for the reallocation of the service department

4. Prepare a cost estimate, based on the following data, for a product which is to be manufactured in January 20X1:

Machining

Assembly

Finishing

Direct materials ()

2500

400

250

Direct labour hours

800

350

140

Machine hours

1400

100

80

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