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ABC Manufacturing, Inc. produces three gadgets (Ace, Best, and Champ) in two departments, Machining and Assembly. Each product requires one hour of direct labor for

ABC Manufacturing, Inc. produces three gadgets (Ace, Best, and Champ) in two departments, Machining and Assembly. Each product requires one hour of direct labor for completion. The following table provides production and cost data for the year.

Ace

Best

Champ

Total

Number of units

25,000

15,000

5,000

45,000

Machine hours

2,500

1,500

2,000

6,000

Direct materials

$1,000,000

$450,000

$275,000

$1,725,000

Direct labor

375,000

225,000

75,000

675,000

Overhead

Machining

900,000

Assembly

450,000

Total overhead

1,350,000

Tot costs

$3,750,000

Required:

Use the plantwide allocation method to determine the unit cost for each product using each of the following allocation bases:

  1. Machine hours
  2. Direct labor costs

Problem 2 Continued from Problem 1

Considering the nature of the production processes, the cost accountant of ABC Manufacturing decided to experiment with the department-specific allocation approach and determined that the Machining Department can use machine hours as the allocation base for overhead assignment while the Assembly Department can use direct labor costs instead.

Required:

Use the department allocation method to determine the unit cost for each product.

Problem 3Continued from Problem 1

The cost accountant of ABC Manufacturing attended a workshop on activity-based costing and was impressed by the results. After consulting with the production personnel, he prepared the following information on cost drivers and the estimated volume for each driver.

Cost Driver Volume

Activity

Cost Driver

Ace

Best

Champ

Total

Machining:

Setup

Number of setups

125

75

50

250

Machining

Machine hours

2,500

1,500

2,000

6,000

Assembly:

Assembly

Direct labor hours

25,000

15,000

5,000

45,000

Inspection

Number of inspections

50

25

25

100

The cost accountant also determined how much overhead costs were incurred in each of the four activities as follows:

Activity

Overhead Costs

Machining:

Setup

$ 150,000

Machining

750,000

Total Machining department overhead

900,000

Assembly:

Assembly

360,000

Inspection

90,000

Total Assembly department overhead

450,000

Total overhead costs

$1,350,000

Required:

  1. Determine the cost driver rate for each activity cost pool.
  2. Use the activity-based costing method to determine the unit cost for each product.
  3. Summarize and comment the results.

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