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Acme Materials Company manufactures and sells synthetic coatings that can withstand high temperatures. Its primary customers are aviation manufacturers and maintenance companies. The following table

Acme Materials Company manufactures and sells synthetic coatings that can withstand high temperatures. Its primary customers are aviation manufacturers and maintenance companies. The following table contains financial information pertaining to cost of quality (COQ) in 2019 and 2020 (in thousands of dollars):

2019 2020
Sales $ 16,700 $ 20,700
Materials inspection 370 67
In-process (production) inspection 167 132
Finished product inspection 320 77
Preventive equipment maintenance 27 67
Scrap (net) 570 370
Warranty repairs 770 520
Product design engineering 157 340
Vendor certification 17 67
Direct costs of returned goods 345 87
Training of factory workers 47 147
Product testingequipment maintenance 67 67
Product testing labor 280 97
Field repairs 77 47
Rework before shipment 310 207
Product-liability settlement 430 67
Emergency repair and maintenance 270 82

Required:

1. Classify the cost items in the table into cost-of-quality (COQ) categories.

2. Calculate the ratio of each COQ category to revenues in each of the 2 years.

3. Calculate the percentage change in each COQ category and total COQ and comment on the results:

a. Percentage change in total COQ as a percentage of sales, from 2019 to 2020;

b. Total COQ in 2020 expressed as a percentage of 2019 sales dollars;

c. Percentage change in total prevention costs, 2019 to 2020;

d. Percentage change in total appraisal costs, 2019 to 2020;

e. Percentage change in total internal failure costs, 2019 to 2020;

f. Percentage change in total external failure costs, 2019 to 2020.

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Reg 1 and 2 Reg 3 Classify the cost items in the table into cost-of-quality (COD) categories. Calculate the ratio of each COQ category to revenues in each of the 2 years. (Enter amounts in thousands, not in whole dollar. Round your "Percentage" answers to 2 decimal places.) 2019 % of Sales 2020 % of Sales Amount Amount Cost of quality Prevention costs: 96 Total prevention costs Appraisal costs: 96 96 Total appraisal costs Internal failure costs: 96 96 Total internal failure costs External failure costs: Total external failure costs Total cost of quality (COQ) 96 96 96 96 Req 1 and 2 Req3 > Complete this question by entering your answers in the tabs below. Req 1 and 2 Req3 Calculate the percentage change in each COQ category and total COQ and comment on the results: (Round your answers to 2 decimal places.) % % 3a. Percentage change in total COQ as a percentage of sales, from 2019 to 2020 3b. Total COQ in 2020 expressed as a percentage of 2019 sales dollars 3c. Percentage change in total prevention costs, 2019 to 2020 3d. Percentage change in total appraisal costs, 2019 to 2020 3e. Percentage change in total internal failure costs, 2019 to 2020 3f. Percentage change in total external failure costs, 2019 to 2020 % % % %

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