Question
Advanced Technologies (AT) produces two compression machines that are popular with manufacturers of plastics: no. 165 and no. 172. Machine no. 165 has an average
Advanced Technologies (AT) produces two compression machines that are popular with manufacturers of plastics: no. 165 and no. 172. Machine no. 165 has an average selling price of $29,100, whereas no. 172 typically sells for approximately $25,700. The company is very concerned about quality and has provided the following information:
No. 165 | No. 172 | ||||||
Number of machines produced and sold | 120 | 110 | |||||
Warranty costs: | |||||||
Average repair cost per unit | $ | 810 | $ | 300 | |||
Percentage of units needing repair | 75 | % | 10 | % | |||
Reliability engineering at $100 per hour | 1,510 | hours | 1,950 | hours | |||
Rework at AT's manufacturing plant: | |||||||
Average rework cost per unit | $ | 1,855 | $ | 1,550 | |||
Percentage of units needing rework | 25 | % | 30 | % | |||
Manufacturing inspection at $40 per hour | 210 | hours | 410 | hours | |||
Transportation costs to customer sites to fix problems | $ | 28,600 | $ | 13,200 | |||
Quality training for employees | $ | 33,200 | $ | 49,100 | |||
Required:
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1. Classify the preceding costs as prevention, appraisal, internal failure, or external failure.
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2-a. Using the classifications in requirement (1), compute AT's quality costs for machine no. 165 in dollars and as a percentage of sales revenues.
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2-b. Using the classifications in requirement (1), compute AT's calculate prevention, appraisal, internal failure, and external failure costs as a percentage of total quality costs.
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3-a. Using the classifications in requirement (1), compute AT's quality costs for machine no. 172 in dollars and as a percentage of sales revenues.
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3-b. Using the classifications in requirement (1), compute AT's calculate prevention, appraisal, internal failure, and external failure costs as a percentage of total quality costs.
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4. Is the company "investing its quality expenditures differently for the two machines.
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