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Aggregate Plan Assignment K. Cunningham Furniture products needs to develop its aggregate schedule for sofa production. The cost accounting department has supplied the costs relevant

Aggregate Plan Assignment

K. Cunningham Furniture products needs to develop its aggregate schedule for sofa production. The cost accounting department has supplied the costs relevant to the aggregate plan and the marketing department has provided a four-quarter forecast. All are shown below.

Quarter

Forecast

1

1,400

2

1,200

3

1,500

4

1,300

Costs

Beginning inventory

0

Stock-out cost for backorders

$50

Inventory holding cost

$10 per unit held at the end of the quarter

Hiring workers

$400 per worker

Firing workers

$550 per worker

Unit material cost

$50

Regular wage rate

$30

Overtime wage rate

$45

Regular labor hours

8 hours per day 25 days per month

Maximum overtime labor hours

100 hours per worker per quarter

Labor hours required

5 hours per unit

Previous quarter demand

1500

Previous quarter output

1350

Subcontracting cost

$250

Current workforce

25 employees

Worksheet 1--Plan A: Develop a level plan that holds employment steady. Beginning workforce is 25. No subcontracting is allowed. Assume stock-outs at the end of the 4th quarter are no greater than 100 units. If you hold employment steady is the result a level plan? Why/why not? If it is not a level plan, how do you recommend moving toward a level plan? Comment on the constraints used. Answer the questions and comment in a text box on this worksheet.

Worksheet 2--Plan B: Develop a chase plan by hiring and firing as necessary to hold down costs. Assume the stock-outs at the end of the 4th quarter are no greater than 100 units. No overtime or subcontracting is allowed. Using a textbox on this worksheet, comment on the constraints used and the viability of the plan.

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