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Ajax presently has a production facility in Chicago where its principal market share is located. Business is growing, and 2 new markets are emerging in

Ajax presently has a production facility in Chicago where its principal market share is located. Business is growing, and 2 new markets are emerging in California and Seattle. Ajax is planning for the coming 3 years. You have been hired by Ajax as a consultant to investigate the following strategic decisions.

Should Ajax open a new production facility in Sunnyvale, California, and if so, in what year (1, 2, or 3)?

Should Ajax invest in a major expansion of its Chicago facility, and if so, in what year?

Should Ajax invest in developing a new product, Delta laptops, and if so, should it assign

it to the plant at Chicago, or to the potential plant at Sunnyvale?

What quantity of each product to produce at each plant in each time period? Which plant should serve each market for each product in each time period?

Some assumptions:

Capacity of Chicago plant is expanded in either first, second, or third year, if at all.

New product, Delta, may be developed for assembly in year 1 at the existing plant only, the new plant only, or neither.

Unit revenue: $1,350, $1,650, $3,000, and $2,500 for Alpha, Beta, Gamma, and Delta, respec- tively.

Chicago plant (existing facility):

A-line test: Alphas and Betas; 1 hour for any Alpha or Beta tested. Capacity w/o expansion: 6,000 hrs. Capacity after expansion: 8,000 hrs.

C-line test: Gammas and Deltas; 1 hour for any Gamma or Delta tested. Capacity w/o expansion: 2,400 hrs. Capacity after expansion: 3,200 hrs.

1

Year 1

Alpha

Beta

Gamma

Delta

Chicago

3000

2000

2000

500

California

1500

1000

500

300

Seattle

1200

1000

750

300

Year 2

Alpha

Beta

Gamma

Delta

Chicago

6000

1000

2000

1000

California

2000

500

1000

600

Seattle

1800

500

1500

600

Year 3

Alpha

Beta

Gamma

Delta

Chicago

3000

2500

2000

2000

California

1000

1500

1000

1500

Seattle

1000

1200

1500

1200

Table 1: Forecasts of Maximal Sales 2

From Chicago to Markets

Alpha

Beta

Gamma

Delta

Chicago

22

19

27

27

California

52

48

58

58

Seattle

50

46

56

56

From New Plant to Markets

Alpha

Beta

Gamma

Delta

Chicago

72

48

58

58

California

20

17

25

25

Seattle

30

26

35

35

Table 2: Unit Shipment Costs

Assembly line: 10 hrs for 1 Alpha, 15 hrs for 1 Beta, 20 hrs for 1 Gamma, 22 hrs for 1 Delta. Capacity w/o expansion: 100,000 hrs. Capacity after expansion: 133,000 hrs.

Unit cost: $1,000, $1,175, $2,250, and $2,100 for Alpha, Beta, Gamma, and Delta, respec- tively.

Expansion cost in any year: $834,000.

Fixed cost for developing Delta at Chicago plant: $775,000.

New plant:

A-line test: Alphas and Betas; 1 hour for any Alpha or Beta tested. Capacity expansion: 5,000 hrs.

C-line test: Gammas and Deltas; 1 hour for any Gamma or Delta tested. Capacity expansion: 2,000 hrs.

Assembly line: 9 hrs for 1 Alpha, 14 hrs for 1 Beta, 18 hrs for 1 Gamma, 20 hrs for 1 Delta. Capacity expansion: 80,000 hrs.

Unit cost: $925, $1,100, $2,125, and $1,900 for Alpha, Beta, Gamma, and Delta, respectively.

Opening plant in any year: $2,225,000.

Fixed cost for developing Delta at new plant: $775,000.

Suggested Notation:

j = 1, . . . , 4: set of products (i.e., Alpha, Beta, Gamma, Delta). r = 1, 2, 3: set of sales regions. t = 1,2,3 years. drjt forecast of maximal sales for product j at region r in year t. revj: Unit revenue for product j.

pCj : Unit production cost for product j at Chicago facility. pNj : Unit production cost for product j at new facility. cCrj: unit shipment cost of product j from Chicago plant to market r. cNrj: unit shipment cost of product j from new plant to market r.

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