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Analyze the cost data to reveal any problems in the system. The data come from a chemical plant with annual sales of $100 million. The

Analyze the cost data to reveal any problems in the system. The data come from a chemical plant with annual sales of $100 million. The operating budget (manufacturing cost) is $34 million. Analyze the data, and draw conclusions about the current health of the quality system, the remarks in parentheses are meant to explain the nature of some of the expenditures, which otherwise may not be readily apparent.

Quality Cost Chemical Plant $/Month
1 Quality Planning 70
2 vendor qualification(supplier certification) 7150
3 Acceptance inspection and test planning (planning for inspection) 100
4 process equipment 370
5 Quality task teams(special projects related to quality) 1940
6 Turnaround planning - Equipment(quality-related scheduled maintenace) 330
7 Turnnaround planning - Instruments (quality-related scheduled maintenace 650
8 Quality profiling (determined product specs to meet customer needs) 1000
9 Quality statistics (collection of data and analysis) 420
10 Planning quality motivational programs 170
11 Production engineers on quality 70
12 Process control engineering -QA departments 27050
13 Process control engineering - Engineering departments 12500
14 Systems conformance (audit to verify system's conformance) 70
15 Design/development of quality measurement/control equipment Engineering department QA department 740
16 Quality training 1050
17 Raw material acceptance testing 3345
18 Process testing - Operators 13300
19 Review production analysis data 530
20 Environment testing (as it relates to product quality) 70
21 QA in no. 1, no 2, lot analysis, instrument calibration, and aging checks 61313
22 Off-grade burned 3300
23 Off-grade blended off labor 210
24 Off -grade storage with ineterest 3200
25 Reprocessing/sold at reduce cost 5300
26 Partial credit issued -Customer kept product 760
27 Bulk returns 2750
28 Packaged returns 3500
29 Returns to other locations 420

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