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Angels Inc. fabricates garage doors. Roofs are punched in a roof punching press ( R - Punch ) for 7 minutes per roof, and then

Angels Inc. fabricates garage doors. Roofs are punched in a roof punching press (R-Punch) for 7 minutes per roof, and then are formed in a roof forming press (R-Form) for 6 minutes per roof. Bases are punched in a base punching press (B-Punch) for 7 minutes per base, and then formed in a base forming press (B-Form) for 13 minutes per base. The formed base is welded in a base welding machine (Weld) for 5 minutes per base. The base and the roof then go to final assembly (Assembly) which takes 10 minutes per garage door. There is one operator and one machine at each station. The operator and the machine work as a single server.
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1. What is the Theoretical Flow Time? (The minimum time required to produce a garage door from start to finish.) The potential answers are:
A: 39 minutes.
B: 46 minutes.
C: 49 minutes.
D: 44 minutes.
E: 35 minutes.
2. What is the capacity of the factory, in terms of garage doors per hour? The potential answers are:
A: 3.75 units.
B: 3.53 units.
C: 4.62 units.
D: 3.33 units.
E: 3.16 units.
3. Where is the bottleneck? The potential answers are:
A: All
B: B-Form
C: Weld
D: R-Punch
E: B-Punch
4. Suppose we double the capacity of the bottleneck(s) by adding the same capital and human resources to each bottleneck. What is the new capacity of the system in terms of garage doors per hour? The potential answers are:
A: 5 units.
B: 3.75 units.
C: 9.57 units.
D: 6 units.
E: 3.16 units.
5. Where is the new bottleneck? The potential answers are:
A: All
B: R-Form
C: B-Form
D: Assembly
E: R-Punch

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