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Appendix: Normal and Abnormal Spoilage in Process Costing, Changes in Output Measures, Multiple Departments Grayson Company produces an industrial chemical used for cleaning and lubricating

Appendix: Normal and Abnormal Spoilage in Process Costing, Changes in Output Measures, Multiple Departments

Grayson Company produces an industrial chemical used for cleaning and lubricating machinery. In the Mixing Department, liquid and dry chemicals are blended to form slurry. Output is measured in gallons. In the Baking Department, the slurry is subjected to high heat, and the residue appears in irregular lumps. Output is measured in pounds. In the Grinding Department, the irregular lumps are ground into a powder, and this powder is placed in 50-pound bags. Output is measured in bags produced. In April, the company reported the following data:

  1. The Mixing Department transferred 51,900 gallons to the Baking Department, costing $207,600. Each gallon of slurry weighs two pounds.
  2. The Baking Department transferred 103,800 pounds (irregular lumps) to the Grinding Department. At the beginning of the month, there were 6,000 gallons of slurry in process, 25 percent complete, costing $34,800 (transferred-in cost of $24,000 plus conversion cost of $10,800). No additional direct materials are added in the Baking Department. At the end of April, there was no ending work in process. Conversion costs for the month totaled $213,600. Normal loss during baking is 5 percent of good output. All transferred-in materials are lost, but since loss occurs uniformly throughout the process, only 50 percent of the conversion units are assumed to be lost.
  3. The Grinding Department transferred 2,595 bags of chemicals to its finished goods warehouse. Beginning work in process for this department was 24,000 pounds, 45 percent complete with the following costs: transferred-in cost, $134,500; conversion cost, $14,000. Bags are used at the end of the process and cost $1.30 each. During bagging, normally one out of every 11 bags is torn and must be discarded. No powder is lost (the tearing occurs when the bag is being attached to a funnel). Conversion costs for the month's production are $180,180. There is no ending work in process.

Required:

1. Using FIFO, calculate the cost per bag of chemicals transferred to the finished goods warehouse. Round per-unit costs to the nearest cent. Round other solutions to the nearest unit or dollar as needed.

Baking Department (to obtain the cost of goods transferred out):

Units to account for:
Beginning work in process fill in the blank 61452b022026f91_1
Units started fill in the blank 61452b022026f91_2
Total units to account for fill in the blank 61452b022026f91_3
Units accounted for:
Units transferred out fill in the blank 61452b022026f91_4
Normal spoilage fill in the blank 61452b022026f91_5
Abnormal spoilage fill in the blank 61452b022026f91_6
Total units accounted for fill in the blank 61452b022026f91_7

Equivalent Units
Conversion Costs Transferred In
Total equivalent units fill in the blank 61452b022026f91_8 fill in the blank 61452b022026f91_9
Total unit cost $fill in the blank 61452b022026f91_10

Cost of units transferred out:
Started and competed $fill in the blank 61452b022026f91_11
Prior period costs $fill in the blank 61452b022026f91_12
Costs to finish fill in the blank 61452b022026f91_13 fill in the blank 61452b022026f91_14
Normal spoilage fill in the blank 61452b022026f91_15
Total $fill in the blank 61452b022026f91_16

Grinding Department:

Total units accounted for fill in the blank 61452b022026f91_17

Note: (For direct materials: 11 bags are used to get 10 good bags).

Unit cost of units started and completed:
Direct Materials Conversion Costs Transferred In Total
Costs added $fill in the blank 61452b022026f91_18 $fill in the blank 61452b022026f91_19 $fill in the blank 61452b022026f91_20
Total equivalent units fill in the blank 61452b022026f91_21 fill in the blank 61452b022026f91_22 fill in the blank 61452b022026f91_23
Cost per equivalent unit $fill in the blank 61452b022026f91_24 $fill in the blank 61452b022026f91_25 $fill in the blank 61452b022026f91_26 $fill in the blank 61452b022026f91_27

Unit cost of units from beginning work in process:
Prior period costs $fill in the blank 61452b022026f91_28
Costs to finish:
Direct materials fill in the blank 61452b022026f91_29
Conversion costs fill in the blank 61452b022026f91_30
Total $fill in the blank 61452b022026f91_31
Unit cost $fill in the blank 61452b022026f91_32 per unit

2. Prepare the journal entry needed to remove spoilage from the Baking and Grinding departments. Round your answers to the nearest dollar if rounding is required.

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Appendix: Normal and Abnormal Spoilage in Process Costing, Changes in Output Measures, Multiple Departments Grayson Company produces an industrial chemical used for cleaning and lubricating machinery. In the Mixing Department, liquid and dry chemicals are blended to form slurry. Output is measured in gallons. In the Baking Department, the slurry is subjected to high heat, and the residue appears in irregular lumps. Output is measured in pounds. In the Grinding Department, the irregular lumps are ground into a powder, and this powder is placed in 50-pound bags. Output is measured in bags produced. In April, the company reported the following data: a. The Mixing Department transferred 51,900 gallons to the Baking Department, costing $207,600. Each gallon of slurry weighs two pounds. b. The Baking Department transferred 103,800 pounds (irregular lumps) to the Grinding Department. At the beginning of the month, there were 6,000 gallons of slurry in process, 25 percent complete, costing $34,800 (transferred-in cost of $24,000 plus conversion cost of $10,800). No additional direct materials are added in the Baking Department. At the end of April, there was no ending work in process. Conversion costs for the month totaled $213,600. Normal loss during baking is 5 percent of good output. All transferred-in materials are lost, but since loss occurs uniformly throughout the process, only 50 percent of the conversion units are assumed to be lost. c. The Grinding Department transferred 2,595 bags of chemicals to its finished goods warehouse. Beginning work in process for this department was 24,000 pounds, 45 percent complete with the following costs: transferred-in cost, $134,500; conversion cost, $14,000. Bags are used at the end of the process and cost $1.30 each. During bagging, normally one out of every 11 bags is torn and must be discarded. No powder is lost (the tearing occurs when the bag is being attached to a funnel). Conversion costs for the month's production are $180,180. There is no ending work in process. Required: 1. Using FIFO, calculate the cost per bag of chemicals transferred to the finished goods warehouse. Round per-unit costs to the nearest cent. Round other solutions to the nearest unit or dollar as needed. Baking Department (to obtain the cost of goods transferred out): Units to account for: Beginning work in process Units started Total units to account for Units accounted for: Units transferred out Normal spoilage Abnormal spoilage Total units accounted for Cost of units transferred out: Started and competed Prior period costs Costs to finish Normal spoilage Total Grinding Department: > Total units accounted for Note: (For direct materials: 11 bags are used to get 10 good bags). Transferred In Total Unit cost of units started and completed: Direct Conversion Materials Costs Costs added Total equivalent units Cost per equivalent unit Unit cost of units from beginning work in process: Prior period costs Costs to finish: Direct materials Conversion costs Total Unit cost per unit 2. Prepare the journal entry needed to remove spoilage from the Baking and Grinding departments. Round your answers to the nearest dollar if rounding is required. a Appendix: Normal and Abnormal Spoilage in Process Costing, Changes in Output Measures, Multiple Departments Grayson Company produces an industrial chemical used for cleaning and lubricating machinery. In the Mixing Department, liquid and dry chemicals are blended to form slurry. Output is measured in gallons. In the Baking Department, the slurry is subjected to high heat, and the residue appears in irregular lumps. Output is measured in pounds. In the Grinding Department, the irregular lumps are ground into a powder, and this powder is placed in 50-pound bags. Output is measured in bags produced. In April, the company reported the following data: a. The Mixing Department transferred 51,900 gallons to the Baking Department, costing $207,600. Each gallon of slurry weighs two pounds. b. The Baking Department transferred 103,800 pounds (irregular lumps) to the Grinding Department. At the beginning of the month, there were 6,000 gallons of slurry in process, 25 percent complete, costing $34,800 (transferred-in cost of $24,000 plus conversion cost of $10,800). No additional direct materials are added in the Baking Department. At the end of April, there was no ending work in process. Conversion costs for the month totaled $213,600. Normal loss during baking is 5 percent of good output. All transferred-in materials are lost, but since loss occurs uniformly throughout the process, only 50 percent of the conversion units are assumed to be lost. c. The Grinding Department transferred 2,595 bags of chemicals to its finished goods warehouse. Beginning work in process for this department was 24,000 pounds, 45 percent complete with the following costs: transferred-in cost, $134,500; conversion cost, $14,000. Bags are used at the end of the process and cost $1.30 each. During bagging, normally one out of every 11 bags is torn and must be discarded. No powder is lost (the tearing occurs when the bag is being attached to a funnel). Conversion costs for the month's production are $180,180. There is no ending work in process. Required: 1. Using FIFO, calculate the cost per bag of chemicals transferred to the finished goods warehouse. Round per-unit costs to the nearest cent. Round other solutions to the nearest unit or dollar as needed. Baking Department (to obtain the cost of goods transferred out): Units to account for: Beginning work in process Units started Total units to account for Units accounted for: Units transferred out Normal spoilage Abnormal spoilage Total units accounted for Cost of units transferred out: Started and competed Prior period costs Costs to finish Normal spoilage Total Grinding Department: > Total units accounted for Note: (For direct materials: 11 bags are used to get 10 good bags). Transferred In Total Unit cost of units started and completed: Direct Conversion Materials Costs Costs added Total equivalent units Cost per equivalent unit Unit cost of units from beginning work in process: Prior period costs Costs to finish: Direct materials Conversion costs Total Unit cost per unit 2. Prepare the journal entry needed to remove spoilage from the Baking and Grinding departments. Round your answers to the nearest dollar if rounding is required. a

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