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Assume there is unlimited input for the process and the workday is 10 hours. EXHIBIT 4: PROCESS FLOW DIAGRAM Wash & Peel Boil Fruit &
Assume there is unlimited input for the process and the workday is 10 hours.
EXHIBIT 4: PROCESS FLOW DIAGRAM Wash & Peel Boil Fruit & Skins Scrape Skins Blend Dragonf Fruit Blend Lychees 2 Min + 1 Min/kg + 2 Min Jam flow Boil add Spoon and Dry & Label Sugar Water Bath (Jam) 3 Min/kg 2 Min/kg + 5 Min + 10 Min 2 Min/kg + 1 Min/kg + 3 Min + 2 Min 1 1 1 1 Min/kg 5 Min, max 5 Min, max 20kg 20kg 30 sec/kg Worker 1 1 1 Wash & Peel Cut Dragon Fruit Boil and Spoon and Dry & Label add Sugar Water Bath (Fruit) 2 Min/kg 2 Min/kg + 5 Min + 10 Min + 1 Min/kg 2 Min/kg + 3 Min + 2 Min 1 1 2 Min Bottled Fruit + 1 Min/kg + 2 Min Worker 1 Min/kg Stage J2 Flow types: Jam Whole fruit 1 min/kg Stove min/kg + 5 min + 1 min/kg 2 min 1 Worker 5 min Max 20kg Blender 30 sec/kg 1 worker 5 min Max 20kg Blender Boil Dragon Fruit Skins Stage 1 Boil Dragon Fruit & Lychees & Add Sugar Blend Dragon Fruit & Pith Scrape Skins Blend Lychees --- Wash & Peel Fruit Stage BF2 Stage 3 Chop Dragon Fruit Spoon & Water Bath 11 Dry & Label 2 min + 1 min/kg + 2 min 1 worker 1 min/kg 1 worker Boil Dragon Fruit & Add Sugar 2 min/kg + 5 min + 1 min/kg + 2 min 1 Worker 2 min/kg 1 worker 2 min/kg + 10 min + 3 min 1 worker 4. Given an increase in the demand for jam of 120 kg per day and a batch size of 5 kg, what is the capacity of the bottleneck? Explain your result. What problems do you see in this process? What would you suggest to improve the situation? Jam: 120 kg per day, Batch size: 5kg. Bottled Fruit: none One worker at each stationStep by Step Solution
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