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At the beginning of the current year, Nevermore, Inc., initiated a quality improvement program. The program was successful in reducing scrap and rework costs. To

At the beginning of the current year, Nevermore, Inc., initiated a quality improvement program. The program was successful in reducing scrap and rework costs. To help assess the impact of the quality improvement program, the following data were collected for the current and preceding years:

Preceding Year

Current Year

Sales

$2,000,000

$2,000,000

Quality circles

9,000

10,000

Packaging inspections

20,000

32,000

Scrap

100,000

90,000

Lost sales

180,000

160,000

Downtime (defect-related)

125,000

120,000

Product inspection

40,000

90,000

Required:

a. Compute each category of quality costs as a percentage of sales for each year.
Prevention costs
Appraisal costs
Internal failure costs
External failure costs
b. How much has profit increased as a result of quality improvements?
c. If quality costs can be reduced to 2.0% of sales, how much additional profit would result?

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