Capacity Analysis

Being able to analyze plant and equipment (capacity and automation) is essential to understanding how you and your competitors are supplying the market demand. There is often unmet demand in segments because companies do not or cannot produce enough units. If you successfully analyze industry capacity, your team could benefit from these shortfalls.

Each product has its own production line where you can set capacity and automation. Capacity represents the companys ability to produce units of its product. Think of capacity as your manufacturing plant. For each unit of capacity, there are two shifts of workers that can use your manufacturing plant to produce your products, which represents a first and second shift. So if your product has a capacity of 1000, this means you can produce up to 2000 units of your product.

Automation represents the robot-to-worker ratio in your manufacturing plant. A higher ratio of robots will provide your company with a lower labor cost. However, this will increase the amount of time it takes your products to be updated.

You will need:

• The Production Analysis report (page 4) of the Capstone Courier for Round 0

On the Production Analysis page, look at the table of products (the Andrews company is displayed below). The highlighted boxes (plus a little math!) are where you will find the information you need to complete the analysis.

Production Costs Activity

Use the table below with page 4 of the Courier to complete the activity.

	First Shift Capacity	First and Second Shift Capacity	Automation Level	Cost to Double Capacity	Cost to Raise Automation to 10
Company	Found under "Capacity Next Round"	Capacity Next Round x 2 (shifts)	Found under "Automation Next Round"	Increasing capacity is $6 per unit with an adjustment for automation.	Increasing automation is per unit of capacity
Industry	Total the capacity of each product in that segment	Total capacity of each product in that segment X 2	Formula is: First Shift Capacity x [$6 + ($4 x automation level)] Example Input: 500	Formula is: First Shift Capacity x [$4 x (10 - automation level)] Example Input: 700

*In the simulation, the input cells are in thousands (000s), so an input of 1 is actually 1000 units. So, in the example below 500,000 units is inputted as 500 in the cell. This applies to dollar values as well.

Says Imcomplete but idk why?

The Production Analysis report

Incomplete \begin{tabular}{|c|c|c|c|c|c|c|c|c|} \hline \multicolumn{9}{|c|}{ Capacity Analysis } \\ \hline \multirow[t]{2}{*}{ Segment } & \multirow[t]{2}{*}{\begin{tabular}{l} Product \\ Name \end{tabular}} & \multicolumn{2}{|l|}{\begin{tabular}{l} First Shift \\ Capacity \end{tabular}} & \multicolumn{2}{|c|}{\begin{tabular}{l} First \& Second \\ Shift Capacity \end{tabular}} & \multirow[t]{2}{*}{\begin{tabular}{l} Automation \\ Level \end{tabular}} & \multirow[t]{2}{*}{\begin{tabular}{l} Cost to Double \\ Capacity \end{tabular}} & \multirow[t]{2}{*}{\begin{tabular}{l} Cost to Raise \\ Automation to 10.0 \end{tabular}} \\ \hline & & Company & Industry & Company & Industry & & & \\ \hline Traditional & Cake & 1800 & 10800 & 3600 & 21600 & 4.0 & 39600 & 43200 \\ \hline Low End & Cedar & 1400 & 8400 & 2800 & 16800 & 5.0 & 36400 & 28000 \\ \hline High End & Cid & 900 & & 1800 & & 3.0 & 16200 & 25200 \\ \hline Performance & Coat & 600 & & 1200 & & 3.0 & 10800 & 16800 \\ \hline Size & Cure & 600 & & 1200 & & 3.0 & 10800 & 16800 \\ \hline \end{tabular} Incomplete \begin{tabular}{|c|c|c|c|c|c|c|c|c|} \hline \multicolumn{9}{|c|}{ Capacity Analysis } \\ \hline \multirow[t]{2}{*}{ Segment } & \multirow[t]{2}{*}{\begin{tabular}{l} Product \\ Name \end{tabular}} & \multicolumn{2}{|l|}{\begin{tabular}{l} First Shift \\ Capacity \end{tabular}} & \multicolumn{2}{|c|}{\begin{tabular}{l} First \& Second \\ Shift Capacity \end{tabular}} & \multirow[t]{2}{*}{\begin{tabular}{l} Automation \\ Level \end{tabular}} & \multirow[t]{2}{*}{\begin{tabular}{l} Cost to Double \\ Capacity \end{tabular}} & \multirow[t]{2}{*}{\begin{tabular}{l} Cost to Raise \\ Automation to 10.0 \end{tabular}} \\ \hline & & Company & Industry & Company & Industry & & & \\ \hline Traditional & Cake & 1800 & 10800 & 3600 & 21600 & 4.0 & 39600 & 43200 \\ \hline Low End & Cedar & 1400 & 8400 & 2800 & 16800 & 5.0 & 36400 & 28000 \\ \hline High End & Cid & 900 & & 1800 & & 3.0 & 16200 & 25200 \\ \hline Performance & Coat & 600 & & 1200 & & 3.0 & 10800 & 16800 \\ \hline Size & Cure & 600 & & 1200 & & 3.0 & 10800 & 16800 \\ \hline \end{tabular}