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Coffee Bean, Incorporated ( C B I ) , i s a processor and distributor o f a variety o f blends o f coffee.

Coffee Bean, Incorporated (CBI),is a processor and distributor of a variety of blends of coffee. The company buys coffee beans from around the world and roasts, blends, and packages them for resale. CBI offers a large variety of different coffees that it sells to gourmet shops in one-pound bags. The major cost of the coffee is raw materials. However, the companys predominantly automated roasting, blending, and packing processes require a substantial amount of manufacturing overhead. The company uses relatively little direct labor. Some of CBIs coffees are very popular and sell in large volumes, while a few of the newer blends sell in very low volumes.
For the coming year, CBI's budget includes estimated manufacturing overhead cost of $3,315,000. CBI assigns manufacturing overhead to products on the basis of direct labor-hours. The expected direct labor cost totals $425,000, which represents 51,000 hours of direct labor time.
The expected costs for direct materials and direct labor for one-pound bags of two of the company's coffee products appear below.
Mona Loa Malaysian
Direct materials $ 4.30 $ 3.30
Direct labor (0.030 hours per bag) $ 0.25 $ 0.25
CBI's controller believes that the companys traditional costing system may be providing misleading cost information. To determine whether or not this is correct, the controller has prepared an analysis of the year's expected manufacturing overhead costs, as shown in the following table:
Activity Cost Pool Activity Measure Expected Activity for the Year Expected Cost for the Year
Purchasing Purchase orders 1,720 orders $ 602,000
Material handling Number of setups 1,810 setups 814,500
Quality control Number of batches 610 batches 183,000
Roasting Roasting hours 96,200 roasting hours 1,058,200
Blending Blending hours 33,600 blending hours 369,600
Packaging Packaging hours 28,770 packaging hours 287,700
Total manufacturing overhead cost $ 3,315,000
Data regarding the expected production of Mona Loa and Malaysian coffee are presented below. There will beno raw materials inventory for either of these coffees at the beginning of the year.
Mona Loa Malaysian
Expected sales 126,000 pounds 3,000 pounds
Batch size 14,000 pounds 600 pounds
Setups 4 per batch 4 per batch
Purchase order size 21,000 pounds 600 pounds
Roasting time per 100 pounds 1 roasting hours 1 roasting hours
Blending time per 100 pounds 0.5 blending hours 0.5 blending hours
Packaging time per 100 pounds 0.1 packaging hours 0.1 packaging hours
Required:
Using direct labor-hours as the base for assigning manufacturing overhead cost to products, do the following:
Determine the predetermined overhead rate that will be used during the year.
Determine the unit product cost of one pound of the Mona Loa coffee and one pound of the Malaysian coffee.
Using activity-based costing as the basis for assigning manufacturing overhead cost to products, do the following:
Determine the total amount of manufacturing overhead cost assigned to the Mona Loa coffee and to the Malaysian coffee for the year.
Using the data developed in part (2a) above, compute the amount of manufacturing overhead cost per pound of the Mona Loa coffee and the Malaysian coffee.
Determine the unit product cost of one pound of the Mona Loa coffee and one pound of the Malaysian coffee. CBI's controller believes that the company's traditional costing system may be providing misleading cost informa
whether or not this is correct, the controller has prepared an analysis of the year's expected manufacturing overt
in the following table: Required:
Using direct labor-hours as the base for assigning manufacturing overhead cost to products, do the follo
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