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Coffee Bean Incorporated (CBI) processes and distributes high-quality coffee. CBI buys coffee beans from around the world and roasts, blends, and packages them for
Coffee Bean Incorporated (CBI) processes and distributes high-quality coffee. CBI buys coffee beans from around the world and roasts, blends, and packages them for resale. Currently, the firm offers 2 coffees to gourmet shops in 1-pound bags. The major cost is direct materials; however, a substantial amount of factory overhead is incurred in the predominantly automated roasting and packing process. The company uses relatively little direct labor. CBI prices its coffee at full product cost, including allocated overhead, plus a markup of 30%. If its prices are significantly higher than the market, CBI lowers its prices. The company competes primarily on the quality of its products, but customers are price conscious as well. Data for the current budget include factory overhead of $3,028,000, which has been allocated on the basis of each product's direct labor cost. The budgeted direct labor cost for the current year totals $600,000. The firm budgeted $6,000,000 for purchase and use of direct materials (mostly coffee beans). The budgeted direct costs for 1-pound bags are as follows: Direct materials Direct labor Mona Loa $ 4.20 0.30 Malaysian $ 3.20 0.30 CBI's controller, Mona Clin, believes that its current product costing system could be providing misleading cost information. She has developed this analysis of the current year's budgeted factory overhead costs: Activity Purchasing Materials handling Quality control Roasting Blending Packaging Cost Driver Purchase orders Budgeted Driver Consumption Setups 1,178 1,820 Budgeted Cost $ 589,000 728,000 Batches 740 148,000 Roasting hours 96,300 963,000 Blending hours 33,800 338,000 Packaging hours 26,200 262,000 $ 3,028,000 Total factory overhead cost Data regarding the current year's production for the Mona Loa and Malaysian lines follow. There is no beginning or ending direct materials inventory for either of these coffees. Budgeted sales Batch size Setups Purchase order size Roasting time Mona Loa 100,000 pounds 10,000 pounds 3 per batch 25,000 pounds 1 hour per 100 pounds Blending time Packaging time 0.5 hour per 100 pounds 0.1 hour per 100 pounds Malaysian 2,000 pounds 500 pounds 3 per batch 500 pounds 1 hour per 100 pounds 0.5 hour per 100 pounds 0.1 hour per 100 pounds Coffee Bean has total practical capacity as noted in the table below, i.e. processing 1,440 purchase orders, 2,440 setups, etc. These are the levels of activity work that are sustainable. Practical Activity Capacity Purchasing 1,440 Materials handling 2,440 Quality control 1,240 Roasting 100,400 Blending Packaging 36,400 30,400 Required: 1. Determine the activity rates based on practical capacity and the cost of idle capacity for each activity. (Round "Usage %" and "Practical Capactity Rate" to 2 decimal places. For percentages .1234-12.34%.) Activity Budgeted Activity Budgeted Cost Usage Based Rate Practical Capacity at Current Usage % Practical Capacity Rate Unused Capacity Idle Capacity Cost Spending Purchasing 1,178 $ 589,000 1,440 Materials handling 1,820 $ 728,000 2,440 Quality control 740 $ 148,000 1,240 Roasting 96,300 $ 963,000 100,400 Blending 33,800 $ 338,000 36,400 Packaging 26,200 $ 262,000 30,400 $ 3,028,000
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