Question
Company Formation PGI was formed in 2008 by Dr. Maggie McGruder, P.Eng. who had taken a buyout from Natural Resources Canada, a department of the
Company Formation
PGI was formed in 2008 by Dr. Maggie McGruder, P.Eng. who had taken a buyout from Natural Resources Canada, a department of the federal government of Canada, after becoming frustrated with the slow rate of implementation of her many ideas. McGruder completed her PhD in electrical engineering in 1997 at the University of Manitoba where her dissertation dealt with home and farm-based energy alternatives such as wind turbines, water turbines, solar panels, geothermal, and biogas. In the new start-up, she decided to focus on wind and water turbines and solar panels because of her background in electrical engineering. Also, in her opinion, the geothermal and bio gas segments of the alternative energy industry were not cost effective in the long term.
McGruder's knowledge of manufacturing and marketing was limited so she recruited two partners, Matthew Wiggins, P.Eng. and Nancy Cranston, CSP. Wiggins had over 30 years of experience supervising manufacturing facilities for companies such as Caterpillar, General Electric, and Nortel while Cranston had been a vice-president of marketing and sales for a number of equipment producers with her most recent position being with Stanley Tools. Each contributed $200,000 for a 25 percent share of the company and the remainder of the seed capital was provided by Wilson McIvor, a retired Fortune 500 CEO, who had been an "angel" to a number of other tech start-ups in Canada. After three rounds of funding from CanDo Venture Capital, each of the three founders' holdings had been reduced to 15 percent. In 2014, the angel and venture capitalists took PGI public in an initial public offering in order to exit the investment. The partners bought enough of the shares to maintain control.
Company Expansion
The period from 2008 to 2010 was a troublesome one for PGI. Products took much longer than planned to develop and production processes where difficult to master. Venture capital financing was also difficult to acquire and the owners had to relinquish a much larger portion of the business than hoped to secure the needed funding. By 2011, the products and manufacturing facilities were in place. Despite initial hesitancy, a number of key distributors were recruited. In Canada, both Canadian Tire and Home Hardware agreed to carry PGI's products. Canadian Tire also featured them in one of their advertising campaigns where they stressed their new focus on environmentally-friendly products. The Co-op, a farmer cooperative organization and major agricultural supply chain, agreed to sell the products and allowed PGI to promote them at all their membership meetings. In the U.S., Eagle Hardware and a number of regional farmer cooperatives also signed distribution agreements.
Sales of PGI's products increased dramatically from 2012 to 2019. Farmers welcomed them as a way to reduce costs in a competitive industry and to avoid frequent power outages that can be problematic especially for dairy and poultry producers. People living in remote areas found them to be a cheaper alternative to burning fossil fuels, while environmentally conscious consumers felt they greatly reduced their ecological footprint.
New Product Introduction
To expand its product line further, PGI is currently developing an advanced power management system. This includes high-capacity batteries that store electricity to balance differences in generation and consumption as well as a monitoring system that automatically resells power to the local grid when user's needs are met and prices offered by the local public utility are at their highest. The monitoring system also detects faulty storage batteries so they can be quickly replaced. PGI will produce its own batteries using technology licensed from a well-known research firm, but the remainder of this new system is being developed in-house and is considered "leading-edge" by the industry. Operations
In order to expand sales, PGI has kept its prices constant over the last five years for water turbines. Wind turbine prices were decreased in 2020 only in order to incentivize customer business during covid; this was reversed in 2021. Only solar turbines had annual price increases. By comparison, competitors have increased prices annually.
PGI also offers its distributors terms of 2/10, net 30, which vary from the industry standard of net 30. Most distributors took advantage of these terms over the past five years.
PGI designs and assembles its products in Canada but sources its components globally. As a precautionary measure, to guard against supply interruptions caused by strikes, material shortages, and transportation delays, it stockpiles many of its key parts. Its accounts payable relate primarily to inventory purchases. Industry standard credit terms are 3/15, net 60 and most suppliers charge interest of 10 percent per annum on any overdue accounts.
In order to remain competitive with low-wage countries, PGI invested heavily in factory automation, but has had difficulties with many of the complex systems. Breakdowns and software "bugs" are common place as most of the equipment was bought from a low-cost supplier, which has since gone bankrupt. Low educational standards also made training difficult and lowered production efficiency. It was thought automation would allow the company to reduce finished goods inventory though just-in-time production, but the frequent breakdowns made it necessary to carry more stock.
To accommodate company growth, PGI built a new corporate headquarters, R&D facility and distribution centre in 2019. A number of existing buildings were considered, but a new facility in an expensive area of Toronto was constructed to increase the profile of the company.
PGI has not paid any dividends to date. Debt had already increased significantly due to growth and the new facilities, and was then compounded due to the collapse of revenues. Since 2020, management had to bear down and managed to improve the levels of debt. Terms loans and mortgages were negotiated with five different banks to diversify its funding sources. PGI is listed on the Toronto and New York Stock Exchanges and is considering going to the market to raise more equity through a secondary offering. To avoid losing control, the three founding shareholders have agreed to issue only non-voting common shares, but is appears the market has lost its appetite for this type of security. PGI maintains a $1,500,000 line of credit with Western Canadian Bank to finance seasonal variations in net working capital. The loan must be 200 percent secured by inventory and accounts receivable. Also, to comply with the different loan agreements, the following ratios must be maintained:
- The current ratio must be kept above 2.5;
- the long-term debt to total capitalization, measured as long-term debt / (long-term debt + equity), must remain below 50 percent; and
- the cash flow coverage ratio, measured as EBITDA / (Interest + Current Portion of LT Debt) above 2.0.
Income Statements | |||||
2018 | 2019 | 2020 | 2021 | 2022 | |
Sales | $ 699,005,000 | $ 891,945,500 | $ 506,443,300 | $ 487,421,800 | $ 783,601,000 |
Cost of Goods Sold | 426,250,000 | 550,357,100 | 323,504,700 | 306,867,800 | 499,025,500 |
Gross Profit | 272,755,000 | 341,588,400 | 182,938,600 | 180,554,000 | 284,575,500 |
Operating Costs | |||||
Selling and Distribution | 73,233,100 | 91,395,900 | 80,423,200 | 60,294,100 | 89,722,300 |
Research & Development | 67,663,700 | 87,589,000 | 87,564,000 | 51,228,000 | 74,363,700 |
Administration | 23,936,100 | 34,108,900 | 39,502,600 | 22,908,800 | 34,478,400 |
Depreciation & Amortization | 48,556,200 | 60,758,400 | 62,517,400 | 61,530,300 | 64,200,800 |
Operating Profit | 59,365,900 | 67,736,200 | -87,068,600 | -15,407,200 | 21,810,300 |
Interest | 9,693,500 | 10,131,200 | 9,541,500 | 13,421,200 | 14,919,500 |
Earnings Before Taxes | 49,672,400 | 57,605,000 | -96,610,100 | -28,828,400 | 6,890,800 |
Taxes | 14,901,720 | 17,281,500 | -28,983,030 | -8,648,520 | 2,067,240 |
Net Income | $ 34,770,680 | $ 40,323,500 | ($ 67,627,070) | ($ 20,179,880) | $ 4,823,560 |
Power Green | |||||
Balance Sheets | |||||
2018 | 2019 | 2020 | 2021 | 2022 | |
Cash | $ 25,340,000 | $ 26,800,300 | $ 5,630,000 | $ 15,320,100 | $ 23,430,300 |
Accounts receivable | 32,364,900 | 41,298,300 | 23,449,000 | 22,568,300 | 36,281,800 |
Parts Inventory | 95,760,300 | 122,134,000 | 326,163,600 | 174,872,600 | 128,516,200 |
WIP Inventory | 43,427,500 | 54,281,800 | 76,223,000 | 51,516,400 | 57,422,100 |
Finished Goods Inventory | 79,411,000 | 93,485,300 | 163,968,100 | 130,163,000 | 117,578,600 |
Total Current Assets | $ 276,303,700 | $ 337,999,700 | $ 595,433,700 | $ 394,440,400 | $ 363,229,000 |
Land, plant, and equipment, net | 445,230,840 | 595,750,840 | 600,601,740 | 592,134,240 | 616,526,140 |
Intangibles | 50,340,030 | 79,343,030 | 94,035,830 | 91,535,430 | 96,816,530 |
Total Non-Current Assets | $ 495,570,870 | $ 675,093,870 | $ 694,637,570 | $ 683,669,670 | $ 713,342,670 |
Total Assets | $ 771,874,570 | $ 1,013,093,570 | $ 1,290,071,270 | $ 1,078,110,070 | $ 1,076,571,670 |
Accounts payable | $ 68,700,400 | $ 95,620,000 | $ 167,500,300 | $ 85,259,400 | $ 98,361,100 |
Line of credit | 460,000 | $ 506,000 | $ 557,000 | $ 613,000 | $ 674,000 |
Current portion of long-term debt | 25,743,300 | 25,743,300 | 44,875,600 | 72,765,100 | 57,641,700 |
Total current liabilities | $ 94,903,700 | $ 121,869,300 | $ 212,932,900 | $ 158,637,500 | $ 156,676,800 |
Long-term debt | 234,030,000 | 407,959,900 | 661,501,070 | 524,015,150 | 519,613,890 |
Total Liabilities | 328,933,700 | 529,829,200 | 874,433,970 | 682,652,650 | 676,290,690 |
Shareholders' equity | 442,940,870 | 483,264,370 | 415,637,300 | 395,457,420 | 400,280,980 |
Total Liabilities and Equity | $ 771,874,570 | $ 1,013,093,570 | $ 1,290,071,270 | $ 1,078,110,070 | $ 1,076,571,670 |