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Compute Lead Time Jackson Fabricators Inc. machines metal parts for the automotive industry. Under the traditional manufacturing approach, the parts are machined through two processes

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Compute Lead Time Jackson Fabricators Inc. machines metal parts for the automotive industry. Under the traditional manufacturing approach, the parts are machined through two processes milling and finishing Parts are produced in batch sizes of 65 parts. A part requires 5 minutes in miling and 10 minutes in finishing. The move time between the two operations for a complete batch is 11 minutes. Under the lean philosophy, the part is produced in a cell that includes both the milling and finishing operations. The operating time is unchanged; however, the batch size is reduced to 6 parts and the move time is eliminated Determine the valve-added, non-value-added, and total lead times, and the value-added ratio under the traditional and lean manufacturing methods. If required, round percentages to one decimal place Traditional Philosophy Lean Manufacturing Philosophy Value-added time 15 15 min min Non-value-added time 778 min 36 min Total lead time Value-added ratio (as a percent) 791 min 48 min 1.51 29. 9

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