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Consider a production cell with a single worker and several semiautonomous machines. Due to the issues with the raw material used, with a two percent
Consider a production cell with a single worker and several semiautonomous machines. Due to the
issues with the raw material used, with a two percent probability, a product may get stuck in a machine
after the processing, and a repair team is called to remove the product and recalibrate the machine if
that happens. The maintenance takes minutes to complete including the traveling time of the team
and during the repair, the is a chance that the product gets damaged. The maintenance teams do
not end their shift before fixing a broken machine they work overtime if needed We know the following
parameters for the production system.
There is a single shift in the factory that lasts hours. The workers take a minute break at the
middle of the shift.
Machining time for a product is a random variable that is uniformly distributed between and
minutes.
The loading time is normally distributed with a mean of seconds and a standard deviation of
seconds. Similarly, the unloading time is also normally distributed with a mean of seconds and a
standard deviation of seconds.
The quality check takes minute for the worker if the part is not stuck and if a part is not stuck
the probability that it passes the quality check is
It takes seconds for a worker to move from one machine to the other one.
Use a simulation approach to answer the following questions.
a What would be the expected production quantities if or machines are placed in the production cell?
b Assume machines are placed in the cell. How much the daily production quantity would increase
if the stuck probability is reduced by percent?
c Assume machines are placed in the cell. How much the daily production quantity would increase if the successful production probability for the unstuck parts is increased by percent? Comment on the effectiveness of the system improvements in parts b and c by comparing the production
increases.
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