Question
Consider a three-stage serial production system with the following data: Stage Holding cost rate (per dollar per unit time) Purchase Value (dollar per unit) setup
Consider a three-stage serial production system with the following data:
Stage | Holding cost rate (per dollar per unit time)
| Purchase Value (dollar per unit) |
setup cost |
1 (first) | I | C1 | S1 |
2 (intermediate) | I | C2 | S2 |
3 (final) | I | C3 | S3 |
The demand rate for the final product is D units/year and is deterministic. Note that C1 < C2< C3. The production system is technologically restricted in that the lot size used for Stage 2 should be exactly the same as the lot size used in Stage 1. The problem is to determine lot sizes for each stage, assuming that the lot size in stage 2 is an integer multiple of the lot size in stage 3.
- Define the decision variables in the problem where you want to minimize average cost while satisfying all demand without any shortage.
- Write an expression for the average holding cost for all stages, AHC(.). You can use echelon holding costs.
- Write an expression for the average total cost (average total cost of setup + average holding cost for all stages) ATC(.). Express lot size requirements as constraints.
- Describe an algorithm to solve for the optimal integer multiple.
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