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Darylyn Chocolate company produces Rockyroady chocolate squares which are sold in brightly decorated canisters. Cool Canisters sales manager has approached Darylyn with an offer to

Darylyn Chocolate company produces Rockyroady chocolate squares which are sold in brightly
decorated canisters. Cool Canisters sales manager has approached Darylyn with an offer to supply
canisters at $1.50 each. Currently, Darylyn assigns the following costs to production of canisters:
Direct Material $610,000
Direct Labour 11,000 Hours @ $ per Hour $495,000
Variable Overhead $20 per Direct Labour Hour $220,000
Fixed Overhead $50 per Direct Labour Hour $550,000
Total Cost $1,875.000
Number of Canisters 750,000
A conventional make-or-buy analysis suggests that Cool Canisters offer should be accepted, as the
cost per canister would be more than $1.50. If Darylyn decides to buy the canisters, then $1,475,000 of
total costs would be avoided, as $400,000 Fixed Overhead relates to Building Depreciation.
The management accountant has requested that further detailed analysis should be conducted before a
decision is made. The management accountant has also provided activity drivers that relate to both
Variable and Fixed Overheads in the production of canisters as follows:
Product Specs 10 $600 per Spec
Supervisory Hours 2,000 $40 per Hour
Material Handling Hours 6,000 $8 per Hour
Purchase Orders 55 $250 per Order
Inspections 30 $300 per Inspection
Setups 15 $400 per Setup
Machine Hours 70,000 $2.50 per Hour
Required:
a) Explain how the $1,475,000 of cost savings was calculated using conventional make-or-buy
analysis.
b) Determine the costs that will be saved by purchasing the canisters using the activity drivers.
c) Finalise the make-or-buy decision using the activity data. Should Darylyn buy the canisters?
d) If the conventional and activity-based analyses produced different conclusions, explain why.

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