Question
Davis, Inc., had the following quality costs for the years ended December 31, 20x4 and 20x5: 20x4 20x5 Prevention costs: Quality audits $66,000 $99,000 Vendor
Davis, Inc., had the following quality costs for the years ended December 31, 20x4 and 20x5:
20x4 | 20x5 | |
Prevention costs: | ||
Quality audits | $66,000 | $99,000 |
Vendor certification | 118,500 | 177,750 |
Appraisal costs: | ||
Product acceptance | $89,000 | $133,500 |
Process acceptance | 107,000 | 117,500 |
Internal failure costs: | ||
Retesting | $102,000 | $86,000 |
Rework | 200,000 | 176,000 |
External failure costs: | ||
Recalls | $127,500 | $102,000 |
Warranty | 335,000 | 314,000 |
At the end of 20x4, management decided to increase its investment in control costs by 50 percent for each categorys items with the expectation that failure costs would decrease by 20 percent for each item of the failure categories. Sales were $12,000,000 for both 20x4 and 20x5.
Prepare an interim quality performance report. Enter all answers as positive amounts. If there is no variance enter "0" for your answer. If the budget variance amount is unfavorable select "Unfavorable" in the last column of the table, select "Favorable" if it is favorable, or No effect if there is no change. Round percentage answers to two decimal places. For example, 5.789% would be entered as "5.79".
blank | Actual Costs | Budgeted Costs | Variance | Unfavorable, Favorable or No effect |
Prevention costs: | ||||
Process acceptanceProduct acceptanceQuality auditsRecallsRetestingReworkWarrantyQuality audits | ||||
Process acceptanceProduct acceptanceRecallsRetestingReworkVendor certificationWarrantyVendor certification | ||||
Total prevention costs | ||||
Appraisal costs: | ||||
Product acceptanceQuality auditsRecallsRetestingReworkVendor certificationWarrantyProduct acceptance | ||||
Process acceptanceQuality auditsRecallsRetestingReworkVendor certificationWarrantyProcess acceptance | ||||
Total appraisal costs | ||||
Internal failure costs: | ||||
Process acceptanceProduct acceptanceQuality auditsRecallsRetestingVendor certificationWarrantyRetesting | ||||
Process acceptanceProduct acceptanceQuality auditsRecallsReworkVendor certificationWarrantyRework | ||||
Total internal failure costs | ||||
External failure costs: | ||||
Process acceptanceProduct acceptanceQuality auditsRecallsRetestingReworkVendor certificationRecalls | ||||
Process acceptanceProduct acceptanceQuality auditsRetestingReworkVendor certificationWarrantyWarranty | ||||
Total external failure costs | ||||
Total quality costs | ||||
Percentage of sales |
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