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Destin Company produces water control valves, made of brass, which it sells primarily to builders for use in commercial real estate construction. These valves must
Destin Company produces water control valves, made of brass,
which it sells primarily to builders for use in commercial real
estate construction. These valves must meet rigid specifications
ie the quality tolerance is small Valves that, upon
inspection, get rejected are returned to the Casting Department;
that is they are returned to stage of the fourstage
manufacturing process. Rejected items are melted and then recast.
As such, no new materials in Casting are required to rework these
items. However, new materials must be added in the Finishing
Department for all reworked valves. As the cost accountant for the
company, you have prepared the following cost data regarding the
production of a typical valve:The company, spurred by intense price pressures from foreign
manufacturers, recently initiated a number of quality programs. As
a result, the rejection rate for valves has decreased from to
of annual output equal in total to units The
reduction in reject rates has enabled the company to reduce its
inventory holdings from $ to $ Destin estimates that
the annual financing cost associated with inventory holdings is
Required: What are the estimated manufacturing cost savings per year
associated with the reduction in rework costs? What is the annual financing cost savings associated with the
reduction in inventory holdings? Provide a dollar estimate of the total annual cost savings
associated with the recently enacted quality improvements.
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