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Elon Motors produces electric automobiles. In recent years, they have been making all components of the cars, excluding the batteries for each vehicle. The company's

Elon Motors produces electric automobiles. In recent years, they have been making all components of the cars, excluding the batteries for each vehicle. The company's leadership team has been considering the ways to reduce the cost of producing its cars. The leadership team considered various options and believes Elon Motors could reduce the cost of each car if it produces the car batteries instead of purchasing from the current vendor, Avari Battery Company.
Currently, the cost of each battery is $325 per unit. Elon Motors feels that it could greatly reduce the cost if the production team makes each battery. To produce these batteries, the company will need to purchase specialized equipment. Cost of the new equipment is $1,570,000 with salvage value of $70,000 and a useful life of 10 years.
Currently, Elon Motors purchases 3,000 batteries per year, and expects that the production will remain the same for the coming 10-year period. To make batteries, Elon Motors has provided below the relevant data about the proposed project.
* Purchase of direct materials at a cost of $125 per battery produced.
* Employing three production workers to make the batteries. Each worker likely works for 2,080 hours per year and makes $25 per hour. In addition, health benefits will amount to 20% of the workers' annual wages.
* The variable manufacturing overhead costs are estimated to be $25 per unit.
* Because there is currently unused space in the factory, no additional fixed costs would be incurred if this proposal is accepted.
* Cost of capital (hurdle rate) has been determined to be 10% for all new projects, and the current tax rate of 30% is anticipated to remain unchanged.
* The pricing for the company's products as well as number of units sold will not be affected by this decision.
* Elon Motors uses straight-line method to depreciate the equipment.
Cost Breakdown (not sure if fully correct)
Current Battery Purchase Price: $325 per unit
New Equipment Cost:$1,570,000
Equipment Salvage Value:$70,000
Equipment Useful Life: 10 years
Annual Battery Production/Purchase Needs: 3,000 units
Direct Material Cost per battery: $125 per unit
Health Benefits: 20%-52,000*3=156,000*20%=31,200
Labor Cost per Employee (3): $52,000 per year (2080 hours * $25/hour)
Variable Manufacturing Overhead Costs: $25 per unit
Rate of Return: 10%
Tax Rate: 30%
Straight-Line Depreciation The annual depreciation expense
Annual Depreciation Expense =(Cost of Equipment - Salvage Value)/ Useful Life
Annual Depreciation Expense =($1,570,000- $70,000)/10 years
Annual Depreciation Expense = $150,000 per year
Data:
Cost of new equipment 1,570,000
Expected life of equipment in years 10
Salvage Value 70,000
Life Production ?
Annual production or purchase needs 3,000
Number of workers needed 3
Annual hours to be worked per employee 2080
Earnings per hour for employees 25
Health Benefits -% of Wages 20%
Cost of Direct Materials 125
Variable Manufacturing Overhead Costs 25
Unit Cost to Purchase Batteries 325
Required rate of return 10%
Tax rate 30%
Not sure if correct Need help Make Purchase
Cost to Produce
Annual cost of direct material:
Need - Cost direct material for of 2,500 Batteries 125*2500312,500
Annual cost of direct labor for new employees:
Wages 2080*25*3156,000
Health benefits 156000*3%31,200
Total wage and benefits 156000+31200187,200
Other variable production costs 3000*2575,000
Total annual production costs ?
Annual cost to purchase batteries ?

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