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Exhibit 1 Wilkerson Company: Operating Results (March 2000) Sales $2,152,500 100% Direct Labor Expense 271,250 Direct Materials Expense 458,000 Manufacturing overhead Machine-related expenses $336,000 Setup

Exhibit 1 Wilkerson Company: Operating Results (March 2000)
Sales $2,152,500 100%
Direct Labor Expense 271,250
Direct Materials Expense 458,000
Manufacturing overhead
Machine-related expenses $336,000
Setup labor 40,000
Receiving and production control 180,000
Engineering 100,000
Packaging and shipping 150,000
Total Manufacturing Overhead 806,000
Gross Margin $617,250 29%
General, Selling & Admin. Expense 559,650
Operating Income (pre-tax) $57,600 3%
Exhibit 2 Product Profitability Analysis (March 2000)
Valves Pumps

Flow Controllers

Direct labor cost $10.00 $12.50 $10.00
Direct material cost 16 20 22
Manufacturing overhead (@300%) 30 37.5 30
Standard unit costs $56.00 $70.00 $62.00
Target selling price $86.15 $107.69 $95.38
Planned gross margin (%) 35% 35% 35%
Actual selling price $86.00 $87.00 $105.00
Actual gross margin (%) 34.90% 19.50% 41.00%
Exhibit 3 Product Data
Product Lines Valves Pumps

Flow Controllers

Materials per unit 4 components 5 components 10 components
2 @ $2 = $ 4 3 @ $2 = $ 6 4 @ $1 = $ 4
2 @ 6 = 12 2 @ 7 = 14 5 @ 2 = 10
1 @ 8 = 8
Materials cost per unit $16 $20 $22
Direct labor per unit .40 DL hours .50 DL hours .40 DL hours
Direct labor $/unit @ $25/DL hour $10 $12.50 $10.00
(including employee benefits)
Machine hours per unit 0.5 0.5 0.3
Exhibit 4 Monthly Production and Operating Statistics (March 2000)

Valves

Pumps

Flow Controllers

Total

Production (units) 7,500 12,500 4,000 24,000
Machine hours 3,750 6,250 1,200 11,200
Production runs 10 50 100 160
Number of shipments 10 70 220 300
Hours of engineering work 250 375 625 1,250

1. What is the competitive situation faced by Wilkerson?

2. Given some of the problems with Wilkersons current cost system, should executives abandon

overhead assignment to products (which means using more of a direct cost accounting

system) by adopting a contribution margin approach? Why or why not?

3. Using the manufacturing overhead costs provided in Exhibit 1 and the production and operating

statistics provided in Exhibit 4, calculate new overhead application rates using an activity-based

costing approach.

4. Calculate total costs by product line for March using the new overhead allocation rates

developed in number 3 above.

5. Recalculate the Product Profitability Analysis provided in Exhibit 2 using your data from above.

6. What actions should the Wilkerson executives take to increase profitability at their company?

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