Question
Exhibit 1 - Wilkerson Company: Operating Results (March 2000) Sales $ 2,152,500 100% Direct Labor Expense $ 271,250 Direct Material Expense $ 458,000 Manufacturing overhead
Exhibit 1- Wilkerson Company: Operating Results (March 2000) | ||||
Sales | $ 2,152,500 | 100% | ||
Direct Labor Expense | $ 271,250 | |||
Direct Material Expense | $ 458,000 | |||
Manufacturing overhead | ||||
Machine-related expenses | $ 336,000 | |||
Setup labor | $ 40,000 | |||
Receiving and production control | $ 180,000 | |||
Engineering | $ 100,000 | |||
Packaging and shipping | $ 150,000 | |||
Total Manufacturing Overhead | $ 806,000 | |||
Gross Margin | $ 617,250 | 29% | ||
General, Selling & Admin. Expense | $ 559,650 | |||
Operating Income (pre-tax) | $ 57,600 | 3% |
Exhibit 2- Product Profitability Analysis (March 2000) | |||
Valves | Pumps | Flow Controllers | |
Direct labor cost | $ 10.00 | $ 12.50 | $ 10.00 |
Direct material cost | $ 16.00 | $ 20.00 | $ 22.00 |
Manufacturing overhead (@300%) | $ 30.00 | $ 37.50 | $ 30.00 |
Standard unit costs | $ 56.00 | $ 70.00 | $ 62.00 |
Target selling price | $ 86.15 | $ 107.69 | $ 95.38 |
Planned gross margin (%) | 35% | 35% | 35% |
Actual selling price | $ 86.00 | $ 87.00 | $ 105.00 |
Actual gross margin (%) | 34.9% | 19.5% | 41.0% |
Exhibit 3- Product Data | ||||||||||
Valves | Pumps | Flow Controllers | ||||||||
Materials per unit | 4 components | 5 components | 10 components | |||||||
2 | $ 2 | $ 4 | 3 | $ 2 | $ 6 | 4 | $ 1 | $ 4 | ||
2 | $ 6 | $ 12 | 2 | $ 7 | $ 14 | 5 | $ 2 | $ 10 | ||
Material cost per unit | $ 16 | $ 20 | $ 14 | |||||||
Direct labor per unit | 0.4 | DL hours | 0.5 | DL hours | 0.4 | DL hours | ||||
Direct labor $/unit @ $25/DL hour | $ 10.00 | $ 12.50 | $ 10.00 | |||||||
(including employee benefits) | ||||||||||
Machine hours per unit | 0.5 | 0.5 | 0.3 | |||||||
Exhibit 4- Monthly Production and Operating Statistics (March 2000) | ||||
Valves | Pumps | Flow Controller | Total | |
Production (units) | 7500 | 12500 | 4000 | 24000 |
Machine hours | 3750 | 6250 | 1200 | 11200 |
Production runs | 10 | 50 | 100 | 160 |
Number of shipments | 10 | 70 | 220 | 300 |
Hours of engineering work | 250 | 375 | 625 | 1250 |
A) What is the competitive situation faced by Wilkerson?
B) Given some of the apparent problems with Wilkersons cost system, should executives abandon overhead assignment to products entirely by adopting a contribution margin approach in which all manufacturing overhead is treated as a period expense? Why or why not?
C)How does Wilkersons existing cost system operate? Develop a diagram to show how costs flow from factory expense accounts to products.
D) Develop and diagram an activity-based cost model using the information provided in the case. Provide your best estimates about the cost and profitability of Wilkersons three product lines. What difference does your cost assignment have on reported product costs and profitability? What causes any shifts in cost and profitability?
E) What concerns, if any, do you have with the cost estimates you prepared in the answer to d? What other information or analysis would you want for better cost and profitability estimates?
F) Wilkerson has been compensating salespersons with commissions on their gross sales volumes (less returns). What are your thoughts regarding a change in the incentive structure?
G) Based on your analysis in d above, what actions might Wilkersons management consider to improve the companys profitability. *Important* All of your work leads up to your recommendations as required here in g. Offer multiple suggestions, support of those suggestions, and any concerns regarding the suggestions.
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