Question
Figure Q1 shows the Williams-Otto plant, named after T. I. Williams and R. E. Otto. Raw materials A and B are mixed in a CSTR
- Figure Q1 shows the Williams-Otto plant, named after T. I. Williams and R. E. Otto. Raw materials A and B are mixed in a CSTR and yield the following reactions:
A + B C C + B P + E P + C G
where P is the desired product, and E and G are undesired by-products. The three reactions have an overall exothermic effect and the CSTR is cooled with water. The effluent of the reactor is cooled with cooling water and enters a decanter, where the by-product G is removed. The remaining mixture enters a distillation column where the desired product P is removed as the top distillate stream. The bottom product contains unreacted A, B and by-products C and E. Part of it is removed while the rest is recycled back to the CSTR.
- The composition of distillate (Y1) and bottom (Y2) products from the distillation column are to be regulated to their desired set-points. The available manipulated variables are the reflux flow (U1) and steam flow rate (U2). The following input-output relationships for the distillation column have been determined experimentally:
Process transfer function A: G22 =(-19.4e-3s)/(14.4s+1)
Process transfer function B: G11 = (12.8e-s)/(16.7s+1)
Process transfer function C: G12 = (-18.9e-3s)/(21s+1)
Process transfer function D: G21 = (6.6e-7s)/(10.9s+1)
Your task is to select the pairings between controlled outputs and manipulated variables so that the resulting loops offer minimum steady-state interaction. If the best couplings still possess significant interaction between the control loops, design two decouplers that produce two non-interacting control loops.
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