Flint Fabricators Inc. machines metal parts for the automotive industry. Under the traditional manufacturing approach, the parts are machined through two processes: milling and finishing. Parts are produced in batch sizes of 30 parts. A part requires 5 minutes in milling and 7 minutes in finishing. The move time between the two operations for a complete batch is 5 minutes. Under the lean philosophy, the part is produced in a cell that includes both the milling and finishing operations. The operating time is unchanged; however, the batch size is reduced to 4 parts and the move time is eliminated. Determine the value-added, non-value-added, and total lead times, and the value-added ratio under the traditional and lean manufacturing methods. Round percentages to one decimal place.

With Formulas for picture below:

Traditional Philosophy Total Time Value-Added Non-Value- Added Time Time Within batch wait time Move time Total Value-Added Time / Total Time Value-Added Ratio Lean Manufacturing Philosophy Value-Added Non-Value- Added Time Total Time Time Value-added time Within batch wait time Move time Total Value-Added Time / Total Time Value-Added Ratio