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Hall, Incorporated manufactures two components, Standard and Ultra, that are designed for the same function, but are made of different metals for operational performance reasons.

Hall, Incorporated manufactures two components, Standard and Ultra, that are designed for the same function, but are made of different metals for operational performance reasons. The metal used in Standard is easy to work with and there are few quality issues or reworking required on the machines. The metal used in Ultra is more difficult to work with and often needs additional machine time and rework.

Data on expected operations and direct costs for the next fiscal year follow:

Standard Ultra Total
Units produced 41,000 13,000 54,000
Direct labor-hours used 123,000 22,500 145,500
Machine-hours used 20,500 22,500 43,000
Direct materials costs $ 3,097,000 $ 3,700,000 $ 6,797,000
Direct labor costs $ 2,520,000 $ 855,000 $ 3,375,000

The planning process team at Hall, Incorporated has estimated the following manufacturing overhead costs for the next fiscal year:

Account Amount
Administration $ 825,400
Engineering $ 3,603,000
Machine Operation & Maint. $ 840,000
Miscellaneous $ 540,100
Supervision $ 884,500
Total $ 6,693,000

The cost accounting system at Hall, Incorporated calculates product costs by adding allocated overhead to the direct costs of the product. Overhead costs are allocated based on direct labor-hours.

Required:

a. Compute the estimated per unit product costs for the next fiscal year, based on the current cost accounting system.

b. An analyst on the planning process team suggests that a two-stage system would improve the estimated product costs. The analyst suggests that overhead be first assigned to on one of two cost pools: Machine related and labor related. Machine-related overhead consists of the accounts "Engineering" and "Machine operation and maintenance." Labor-related overhead consists of the remaining manufacturing overhead. Machine-related costs would be allocated based on machine-hours. Labor-related overhead would be allocated based on direct labor cost. Compute the estimated per unit product costs for the next fiscal year, based on the system proposed by the analyst.

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