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Harvey Company designs and produces surgical lasers. Its product is brilliantly designed, but the manufacturing process has been plagued by chronic quality control problems. To

Harvey Company designs and produces surgical lasers. Its product is brilliantly designed, but the manufacturing process has been plagued by chronic quality control problems. To help address the situation, Harvey formed a cross-functional team of managers that quantified its costs of quality over the last two quarters as follows:
Costs (in thousands)
Quarter 1 Quarter 2
Cost of testing equipment $270 $390
Customer returns of defective goods $3,200 $200
Downtime due to quality problems $600 $1,100
Inspection $1,700 $2,770
Net cost of scrap $800 $1,300
Product recalls $3,500 $600
Quality engineering $1,080 $1,650
Rework labor $1,400 $1,600
Statistical process control $0 $270
Supplies used in testing $30 $40
Systems development $120 $680
Warranty repairs $3,300 $2,800
The companys sales were $95 million in Quarter 1 and $100 million in Quarter 2.
1. What is the correct quality cost classification for each of the following quality costs?
Customer returns of defective goods
Net cost of scrap
Quality engineering
Statistical process control
Supplies used in testing
Warranty repairs
2. For each of the quality costs shown below, what is the amount of the cost as a percent of the total cost of quality? The first column of answers relates the first quarter and the second column relates to the second quarter.
Note: Round your answers to 1 decimal place.
Quarter 1(%) Quarter 2(%)
Cost of testing equipment %%
Inspection %%
Net cost of scrap %%
Product recalls %%
Systems development %%
Warranty repairs %%
3. For each of the quality costs shown below, what is the amount of the cost as a percent of the total sales? The first column of answers relates the first quarter and the second column relates to the second quarter
Note: Round your answers to 1 decimal place.
Quarter 1(%) Quarter 2(%)
Customer returns of defective goods %%
Downtime due to quality problems %%
Quality engineering %%
Rework labor %%
Statistical process control %%
Warranty repairs %%

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