Question
I need help with part D, I have solved all other parts don't know how to do part D International Steel Company has budgeted manufacturing
I need help with part D, I have solved all other parts don't know how to do part D
International Steel Company has budgeted manufacturing overhead costs of $2.5 million. It has allocated overhead on a plant-wide basis to its two products (Standard Steel and Deluxe Steel) using machine hours, which are estimated to be 100,000 for the current year. The company has decided to experiment with activity-based costing and has created five activity cost pools and related activity cost drivers as follows: Activity CentreCost DriverEstimated OverheadExpected ActivityMaterial handlingNumber of moves$250,00050,000 movesPurchase ordersNumber of orders$200,000 4,000 ordersProduct testingNumber of tests$450,000 9,000 testsMachine set-upNumber of set-ups$600,000 6,000 set-upsMachiningMachine hours$1,000,000100,000 machine hours
Each unit of the products requires the following:
Standard SteelDeluxe SteelDirect materials costs$200$250Direct labour costs$100$120Purchase orders 2 3Machine set-up 5 10Product testing 3 4Machining 50 50Materials handling 5 10
Instructions
(a)Under traditional product costing using machine hours, calculate the total manufacturing cost per unit of both products.
Deluxe Steel: $1,620
(b)Under ABC, prepare a schedule showing the calculation of the activity-based overhead rates (per cost driver).
Standard Steel: $1,275
(c)Calculate the total manufacturing cost per unit for both products under ABC.
Deluxe Steel: $2,270
(d)Write a memo to the president of the company discussing the implications of your analysis for the company's plans. In this memo, provide a brief description of ABC, as well as an explanation of how the traditional approach can result in distortions.
(a):
Predetermined overhead rate = 2,500,000/100,000 = $25
Standard
Deluxe
Direct material
$200
$250
Direct labour
100
120
Manufacturing overhead (25*50machine hours)
1,250
1,250
Total manufacturing cost per unit
$1,550
$1,620
(b):
Overhead rate for each activity:
Activity centre
Estimated MOH
Expected activity
Rate
Cost drivers
Material handling
$250,000
50,000
$5
Per move
Purchase orders
200,000
4,000
50
Per order
Product testing
450,000
9,000
50
Per test
Machine set up
600,000
6,000
100
Per setup
Machining
1,000,000
100,000
10
Per machine hour
$2,500,000
Activity usage for each product:
Usage
Activity center
Rate
Cost drivers
Standard steel
Deluxe steel
Material handling
$5
Per move
$5
$10
Purchase orders
50
Per order
2
3
Product testing
50
Per test
3
4
Machine set up
100
Per setup
5
10
Machining
10
Per machine hour
50
50
Usage
Activity center
Rate
Standard steel
Deluxe steel
Material handling
$5
$25
$50
Purchase orders
50
100
150
Product testing
50
150
200
Machine set up
100
500
1,000
Machining
10
500
500
$1,275
$1,900
(c):
Unit costs under ABC method:
Standard Steel
Deluxe Steel
Direct material
$200
$250
Direct labour
100
120
Manufacturing overhead
1,275
1,900
Total manufacturing cost per unit with ABC
$1,575
$2,270
Total cost per unit wit traditional method
$1,550
$1,620
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