Question
I need to come up with a future state value stream map and improvement plan. I have the current state and info about the scenario.
I need to come up with a future state value stream map and improvement plan. I have the current state and info about the scenario. I think need a future state map and to know how to make an improvement plan. Can someone please help?
Scenario:
Your factory makes a product with a daily demand of 1730 units. The factory works three 8-hour shifts per day, and works 7 days a week. There is no downtime within the process, as operators stagger breaks and shift changes so that the process never stops running. Despite the great uptime performance, your factory struggles to meet your customer demand, and you find yourself in a constant state of backorder with some workers forced to work significant overtime.
Your product is produced in 4 steps, and has an overall lead time of 48 hours. Your team has performed a GEMBA walk to determine the source of your issues. The following observations were recorded for each of the steps in your current state process:
Prep Raw Material
C/T: 20 seconds/part
Inventory: 500 parts
Number of operators/shift: 2
Machining
C/T: 45 seconds/part
Number of Machines: 3
Number of operators/shift: 3
Inventory: 10 parts
Inspecting
C/T: 120 seconds/part
Number of operators/shift: 1
Inventory: 200 parts
20% overtime at this step
Clean and Package
Cleaning C/T: 40 seconds/part
Packaging C/T: 40 seconds/part
Number of operators/shift: 1
Inventory: 0 parts
10% overtime at this step
Step by Step Solution
There are 3 Steps involved in it
Step: 1
Get Instant Access to Expert-Tailored Solutions
See step-by-step solutions with expert insights and AI powered tools for academic success
Step: 2
Step: 3
Ace Your Homework with AI
Get the answers you need in no time with our AI-driven, step-by-step assistance
Get Started