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5. The product structure diagram for an assembly is shown below (numbers in parentheses indicate the quantity of part for each assembly). Assembly A(2)


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5. The product structure diagram for an assembly is shown below (numbers in parentheses indicate the quantity of part for each assembly). Assembly A(2) B C(3) Each eight-hour day the assembly line produces 400 units. Because the assembly line is located in a different area of the plant than the areas where the parts A, B, and C are pro- duced, a two-card (C and P) pull system is used. Information about producing and moving the three parts is shown in the following (all times in hours): Container Sizes A B C 100 50 100 Conveyance: Total wait time 1.0 1.5 1.0 Total move time 0.5 0.5 0.5 Production: Total wait time 1.0 1.0 0.5 Setup time/container 0.2 0.5 0.5 Processing time/unit 0.008 0.02 0.006 If a safety margin of 20% is to be maintained, how many each of conveyance and pro- duction cards are needed for each of the three kinds of parts? Draw a schematic diagram showing the assembly and parts production areas, and the location of containers and cards.

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