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5. The product structure diagram for an assembly is shown below (numbers in parentheses indicate the quantity of part for each assembly). Assembly A(2)
5. The product structure diagram for an assembly is shown below (numbers in parentheses indicate the quantity of part for each assembly). Assembly A(2) B C(3) Each eight-hour day the assembly line produces 400 units. Because the assembly line is located in a different area of the plant than the areas where the parts A, B, and C are pro- duced, a two-card (C and P) pull system is used. Information about producing and moving the three parts is shown in the following (all times in hours): Container Sizes A B C 100 50 100 Conveyance: Total wait time 1.0 1.5 1.0 Total move time 0.5 0.5 0.5 Production: Total wait time 1.0 1.0 0.5 Setup time/container 0.2 0.5 0.5 Processing time/unit 0.008 0.02 0.006 If a safety margin of 20% is to be maintained, how many each of conveyance and pro- duction cards are needed for each of the three kinds of parts? Draw a schematic diagram showing the assembly and parts production areas, and the location of containers and cards.
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