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In accordance with the American Gear Manufacturers Association ( AGMA ) standards, the design of a spur gear involves specific functional parameters and design decisions.

In accordance with the American Gear Manufacturers Association (AGMA) standards, the
design of a spur gear involves specific functional parameters and design decisions. The gear is
tailored to handle a load of 18.5 kW plus the last digit of the student ID, operating at a speed
of 1050 rpm plus the last two digits of the student ID, and at a temperature of 200\deg C. It is
designed for a pinion life of 108 cycles, aiming for a high reliability of 99.9%, and is suited for
medium shock conditions from both the prime mover and the driven machine. The gear ratio
is set at 3:1 with a design factor of nd =1.2, and a pressure angle of 20 degrees, accommodating
a pinion tooth count ranging from 28 to avoid interference. The module size varies from 4 to 5
mm, with a minimal face width, and the gear is classified as a commercial level gear. Material
selection includes heat-treated, carburized, and case-hardened steel for the pinion (Grade 2)
and heat-treated Nitralloy 135M Grade 2 steel for the gear, with Brinell hardness numbers of
350 for the pinion and 375 for the gear, ensuring robustness and durability in the final product.

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