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In my opinion, we ought to stop making our own drums and accept that outside supplier's offer, said Wim Niewindt, managing director of Antilles
"In my opinion, we ought to stop making our own drums and accept that outside supplier's offer," said Wim Niewindt, managing director of Antilles Refining, N.V., of Aruba. "At a price of 36 florins per drum, we would be paying 10 florins less than it costs us to manufacture the drums in our own plant. Since we use 120,000 drums a year, we would save 600,000 florins on an annual basis." (The currency in Aruba is the florin, denoted by Afl.) Antilles Refining's present cost to manufacture one drum follows (based on 120,000 drums per year): Direct material Direct labour Variable overhead Fixed overhead (Af15.60 general company overhead, Af13.20 depreciation and Af11.50 supervision) Total cost per drun Af120.70 12.00 3.00 10.30 Af146.00 A decision about whether to make or buy the drums is especially important at this time, since the equipment being used to make the drums is completely worn out and must be replaced. The choices facing the company are as follows: Alternative 1: Purchase new equipment and continue to make the drums. The equipment would cost Afl1,620,000; it would have a six-year useful life and no salvage value. The company uses straight-line depreciation. Alternative 2: Purchase the drums from an outside supplier at Af136 per drum under a six-year contract. The new equipment would be more efficient than the equipment that Antilles Refining has been using and, according to the manufacturer, would reduce direct labour and variable overhead costs by 30%. The old equipment has no resale value. Supervision cost (Afl180,000 per year) and direct materials cost per drum would not be affected by the new equipment. The new equipment's capacity would be 180,000 drums per year. The company has no other use for the space being used to produce the drums. The company's total general company overhead would be unaffected by this decision. Required: 1-a. Calculate the total costs and costs per drum under the two alternatives. Assume that 120,000 drums are needed each year. (Round "Cost Per Drum" answers to 2 decimal places.) Outside supplier's price Direct materials Direct labour Variable overhead Supervision Depreciation Total cost Differential Costs Per Drum Total Differential Costs-120,000 Drums Make Buy Make Buy Afl Afl Afl Aff Afl Afl Afl Afl 1-b. Should the company make or buy based on analysis in part (1-a)? O Make O Buy 2-6. Calculate the total costs and costs per drum under the two alternatives. Assume that 150,000 drums are needed each year. (Round "Cost Per Drum" answers to 2 decimal places.) Outside supplier's price Afl Direct materials Direct labour Variable overhead Supervision Depreciation Total cost Differential Costs Per Drum Total Differential Costs-150,000 Drums Make Buy Make Buy Afl Afl All Afl All All All 2-b. Should the company make or buy based on analysis in part (2-a)? O Make O Buy 2-c. Calculate the total costs and costs per drum under the two alternatives. Assume that 180,000 drums are needed each year. (Round "Cost Per Drum" answers to 2 decimal places.) Differential Costs Per Drum Total Differential Costs-180,000 Drums Make Buy Make Buy Afl Afl Outside supplier's price Direct materials Afl Direct labour Variable overhead Supervision Depreciation Total cost Afl Afl Afl | N Afl Afl 2-d. Should the company make or buy based on analysis in part (2-c)? O Make O Buy
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