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Instruments uses a manufacturing costing system with one direct-cost category (direct materials) and three indirect-cost categories: a. Setup, production-order, and materials-handling costs that vary with

Instruments uses a manufacturing costing system with one direct-cost category (direct materials) and three indirect-cost categories:

a.

Setup, production-order, and materials-handling costs that vary with the number of batches

b.

Manufacturing-operations costs that vary with machine-hours

c.

Costs of engineering changes that vary with the number of engineering changes made

In response to competitive pressures at the end of

2016,

Therapy

Instruments used value-engineering techniques to reduce manufacturing costs. Actual information for

2016

and

2017

is as follows:

2016

2017

Setup, production-order, and materials-handling costs per batch

$8,800

$8,400

Total manufacturing-operations cost per machine-hour

$56

$46

Cost per engineering change

$11,000

$8,000

The management of Therapy Instruments wants to evaluate whether value engineering has succeeded in reducing the target manufacturing cost per unit of one of its products, HJ6, by 20%. Actual results for 2016 and 2017 for HJ6 are:

Actual Results for 2016

Actual Results for 2017

Units of HJ6 produced

3,000

4,000

Direct material cost per unit of HJ6

$1,800

$1,000

Total number of batches required to produce HJ6

80

90

Total machine-hours required to produce HJ6

20,400

19,200

Number of engineering changes made

15

10

Calculate the manufacturing cost per unit of HJ6 in 2016, then in 2017. (Round your answers to the nearest whole dollar.)

2016

cost per unit

Direct materials

Batch-level costs

Mfg. operations costs

Engineering change costs

Total

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