Question
Instruments uses a manufacturing costing system with one direct-cost category (direct materials) and three indirect-cost categories: a. Setup, production-order, and materials-handling costs that vary with
Instruments uses a manufacturing costing system with one direct-cost category (direct materials) and three indirect-cost categories:
a. | Setup, production-order, and materials-handling costs that vary with the number of batches |
b. | Manufacturing-operations costs that vary with machine-hours |
c. | Costs of engineering changes that vary with the number of engineering changes made |
In response to competitive pressures at the end of
2016,
Therapy
Instruments used value-engineering techniques to reduce manufacturing costs. Actual information for
2016
and
2017
is as follows:
| 2016 | 2017 |
---|---|---|
Setup, production-order, and materials-handling costs per batch | $8,800 | $8,400 |
Total manufacturing-operations cost per machine-hour | $56 | $46 |
Cost per engineering change | $11,000 | $8,000 |
The management of Therapy Instruments wants to evaluate whether value engineering has succeeded in reducing the target manufacturing cost per unit of one of its products, HJ6, by 20%. Actual results for 2016 and 2017 for HJ6 are:
| Actual Results for 2016 | Actual Results for 2017 |
---|---|---|
Units of HJ6 produced | 3,000 | 4,000 |
Direct material cost per unit of HJ6 | $1,800 | $1,000 |
Total number of batches required to produce HJ6 | 80 | 90 |
Total machine-hours required to produce HJ6 | 20,400 | 19,200 |
Number of engineering changes made | 15 | 10 |
Calculate the manufacturing cost per unit of HJ6 in 2016, then in 2017. (Round your answers to the nearest whole dollar.)
2016 | |
| cost per unit |
Direct materials |
|
Batch-level costs |
|
Mfg. operations costs |
|
Engineering change costs |
|
Total |
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