Question
Jackson, Inc., manufactures motorcycles. Jackson produces all the components necessary for the production of the cycles except for one (a carburetor). This component is purchased
Jackson, Inc., manufactures motorcycles. Jackson produces all the components necessary for the production of the cycles except for one (a carburetor). This component is purchased from two local suppliers: Harvey Parts and Curtis, Inc. Harvey sells the component for $67 per unit, while Curtis sells the same component for $61. Because of the lower price, Jackson purchases 75 percent of its components from Curtis. Jackson purchases the remaining 25 percent from Harvey to ensure an alternative source. The total annual demand is 148,000 carburetors.
Harveys sales manager is pushing Jackson to purchase more of its units, arguing that its component is of much higher quality and so should prove to be less costly than Curtiss lower-quality component. Harvey has sufficient capacity to supply all the carburetors needed and is asking for a long-term contract. With a five-year contract for 111,000 or more units, Harvey will sell the component for $63 per unit with a contractual provision for an annual product-specific inflationary adjustment. Jacksons purchasing manager is intrigued by the offer and wonders if the higher-quality carburetor actually does cost less than the lower-quality Curtis carburetor. To help assess the cost effect of the two products, the following data were collected for quality-related activities and suppliers:
I. Activity data: | |||
Activity | Cost | ||
Inspecting components (sampling only) | $ | 198,000 | |
Expediting work (due to late delivery) | 151,900 | ||
Reworking products (due to failed component) | 957,940 | ||
Warranty work (due to failed component) | 1,751,820 |
II. Supplier data: | |||
Harvey | Curtis | ||
Unit purchase price | $67 | $61 | |
Units purchased | 37,000 | 111,000 | |
Expediting orders | 30 | 280 | |
Sampling hours* | 100 | 4,400 | |
Rework hours | 260 | 4,280 | |
Warranty hours | 330 | 5,690 |
* The Quality Control Department indicates that sampling inspection for the Harvey component has been reduced because the reject rate is so low.
Required:
1. Calculate the cost per component for each supplier, taking into consideration the costs of the quality-related activities and using the current prices and sales volume. If required, round your unit cost answers to the nearest cent.
Harvey | Curtis | |
Purchase cost | $ | $ |
Inspecting components | ||
Expediting work | ||
Reworking products | ||
Warranty work | ||
Total supplier cost | $ | $ |
Units supplied | ||
Unit cost | $ | $ |
Given this information, what do you think the purchasing manager ought to do?
- Select your answer -Accept Harvey's contractual offerReject Harvey's contractual offer information given is insufficient to answerItem 17
2. The Quality Control Department estimates that the company loses $3,431,400 in sales per year because of the reputation effect of defective units attributable to failed components. Suppose that you had to assign the cost of lost sales to each supplier using one of the drivers already listed. Which would you choose? - Select your answer -Expediting ordersRework hoursSampling hoursUnit purchase priceUnits purchasedWarranty hoursItem 18
Using this driver, calculate the change in the unit cost of the Curtis carburetor attributable to lost sales. If required, round your answer to the nearest cent. $ per unit
Step by Step Solution
There are 3 Steps involved in it
Step: 1
Get Instant Access to Expert-Tailored Solutions
See step-by-step solutions with expert insights and AI powered tools for academic success
Step: 2
Step: 3
Ace Your Homework with AI
Get the answers you need in no time with our AI-driven, step-by-step assistance
Get Started