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Kitchen Supply, Inc. (KSI), manufactures three types of flatware: institutional, standard, and silver. It applies all indirect costs according to a predetermined rate based on

Kitchen Supply, Inc. (KSI), manufactures three types of flatware: institutional, standard, and silver. It applies all indirect costs according to a predetermined rate based on direct labor-hours. A consultant recently suggested that the company switch to an activity-based costing system and prepared the following cost estimates for year 2 for the recommended cost drivers.

Activity Recommended Cost Driver Estimated Cost Estimated Cost Driver Activity
Processing orders Number of orders $ 41,125 175 orders
Setting up production Number of production runs 228,000 120 runs
Handling materials Pounds of materials used 275,000 110,000 pounds
Machine depreciation and maintenance Machine-hours 210,000 10,000 hours
Performing quality control Number of inspections 61,200 45 inspections
Packing Number of units 88,000 440,000 units
Total estimated cost $ 903,325

In addition, management estimated 7,100 direct labor-hours for year 2.

Assume that the following cost driver volumes occurred in January, year 2:

Institutional Standard Silver
Number of units produced 56,000 28,000 10,000
Direct materials costs $ 42,000 $ 25,000 $ 14,000
Direct labor-hours 410 490 580
Number of orders 13 8 6
Number of production runs 3 4 7
Pounds of material 12,000 5,000 2,700
Machine-hours 550 120 90
Number of inspections 2 3 3
Units shipped 56,000 28,000 10,000

Actual labor costs were $14 per hour.

Required:

a.

(1) Compute a predetermined overhead rate for year 2 for each cost driver using the estimated costs and estimated cost driver units prepared by the consultant. (Round your answers to 2 decimal places.)

Activity Rate
Processing orders per order
Setting up production Per run
Handling materials per pound
Using machines per machine hour
Performing quality control per inspection
Packing per unit

(2) Compute a predetermined rate for year 2 using direct labor-hours as the allocation base. (Round your answer to 2 decimal places.)

Predetermined rate per direct labor hour

b. Compute the production costs for each product for January using direct labor-hours as the allocation base and the predetermined rate computed in requirement a(2). (Do not round intermediate calculations.)

Account Instiutional standard Silver Total
Direct Material $ 42000 25000 14000 81000
Direct Labor
Indirect Costs
Total cost

c. Compute the production costs for each product for January using the cost drivers recommended by the consultant and the predetermined rates computed in requirement a. (Note: Do not assume that total overhead applied to products in January will be the same for activity-based costing as it was for the labor-hour-based allocation.) (Do not round intermediate calculations.)

Account Institutional Standard Silver Total
Direct materials $ 42000 25000 14000 81000
Direct labor
Indirect costs
Processing orders
Setting up production
Handling materials
Using machines
Performing quality control
Packing
Total cost

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