Question
Lager Corp. produces and supplies an automotive product of mechanisms used to adjust the positions of front seating units. Several competitors have recently entered the
Lager Corp. produces and supplies an automotive product of mechanisms used to adjust the positions of front seating units. Several competitors have recently entered the market, and management is concerned that the quality of the companys current product may be surpassed by the quality of the new competitors products. The controller was asked to conduct an analysis of the efforts to improve product quality over the last two years. His analysis generated the following costs of quality:
Item | 2017 | 2018 |
Units manufactured and sold | 600 units | 1100 units |
Selling price per unit | $1700 | $2,200 |
Variable cost per unit | $900 | $1,400 |
Customer support | $15,000 | $14,000 |
Design review | $6,300 | $30,000 |
Quality training | $4,000 | $10,500 |
Final Testing and inspection | $18,400 | $48,300 |
Warranty repairs | $12,500 | $10,200 |
Machine maintenance | $5,000 | $20,000 |
Scrap | $8,500 | $12,000 |
Rework | $17,000 | $20,000 |
Estimated lost sales from poor quality | 40 units |
Required:
1. Calculate cost of quality for the product classified into its four main categories for both 2017 and 2018.
2. Calculate the ratio of each cost of quality category to revenues. Compare and comment on the costs of quality for the two years.
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