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Lager Corp. produces and supplies an automotive product of mechanisms used to adjust the positions of front seating units. Several competitors have recently entered the

Lager Corp. produces and supplies an automotive product of mechanisms used to adjust the positions of front seating units. Several competitors have recently entered the market, and management is concerned that the quality of the companys current product may be surpassed by the quality of the new competitors products. The controller was asked to conduct an analysis of the efforts to improve product quality over the last two years. His analysis generated the following costs of quality:

Item

2017

2018

Units manufactured and sold

600 units

1100 units

Selling price per unit

$1700

$2,200

Variable cost per unit

$900

$1,400

Customer support

$15,000

$14,000

Design review

$6,300

$30,000

Quality training

$4,000

$10,500

Final Testing and inspection

$18,400

$48,300

Warranty repairs

$12,500

$10,200

Machine maintenance

$5,000

$20,000

Scrap

$8,500

$12,000

Rework

$17,000

$20,000

Estimated lost sales from poor quality

40 units

Required:

1. Calculate cost of quality for the product classified into its four main categories for both 2017 and 2018.

2. Calculate the ratio of each cost of quality category to revenues. Compare and comment on the costs of quality for the two years.

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