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Long-Term Performance Report Nabors Company had actual quality costs for the year ended June 30, 20x5, as given below. Prevention costs: Prototype inspection Vendor certification
Long-Term Performance Report Nabors Company had actual quality costs for the year ended June 30, 20x5, as given below. Prevention costs: Prototype inspection Vendor certification $ 300,000 600,000 Total prevention costs $ 900,000 Appraisal costs: Process acceptance Test labor Total Appraisal costs Internal failure costs: $ 315,000 360,000 $ 675,000 Retesting Rework $ 187,500 375,000 Total internal failure costs $ 562,500 External failure costs: $ 243,750 Recalls Product liability 618,750 Total external failure costs $ 862,500 Total quality costs $3,000,000 At the zero-defect state, Nabors expects to spend $375,000 on quality engineering, $75,000 on vendor certification, and $50,000 on packaging inspection. Assume sales to be $25,000,000. 1. Prepare a long-range performance report for 20x5. Enter all answers as positive amounts. If the budget variance amount is unfavorable select "Unfavorable" in the last column of the table. Select "Favorable" if it is favorable. Round percentage answers to two decimal places, if rounding is required. For example, 5.789% would be entered as "5.79". Enter "O" as the target cost amount if there would be no cost at the zero-defect state. Nabors Company Long-Range Performance Report For the Year Ended June 30, 20x5 Actual Costs Target Costs Budget Variance Favourable or Unfavorable Prevention costs: Total prevention costs $ $ Appraisal costs: ......... Total appraisal costs $ Internal failure costs: Total internal failure costs External failure costs: $ Total external failure costs $ Total quality costs Percentage of sales % % % 2. Why are quality costs still present for the zero-defect state
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