Make or Buy, Traditional Analysis Morrill Company produces two different types of gauges a density gauge and a thickness gauge The segmented income statement for a typical quarter follows Density Gauge Thickness Gauge Total Sales $ 220,500 $ 117,600 $ 338,100 Less variable expenses 117,600 67,620 185,220 Contribution margin $ 102,900 $ 49,980 $ 152,880 Less direct fixed expenses 29,400 55,860 85,260 Segment margin $ 73,500 $ (5,880) $ 67,620 Less common fixed expenses 44,100 Operating income $ 23,520 Includes depreciation The density gauge uses a subassembly that is purchased from an external supplier for $25 per unit Each quarter, 2,940 subassemblies are purchased All units produced are sold, and there are no ending inventories of subassemblies Morrill is considering making the subassembly rather than buying it Unit level variable manufacturing costs are as follows Direct materials $2 Direct labor 3 Variable overhead 2 No significant non unit level costs are incurred Morrill is considering two alternatives to supply the productive capacity for the subassembly Lease the needed space and equipment at a cost of $39,690 per quarter for the space and $14,700 per quarter for a supervisor There are no other fixed expenses Drop the thickness gauge The equipment could be adapted with virtually no cost and the existing space utilized to produce the subassembly The direct fixed expenses, including supervision, would be $55,860, $11,760 of which is depreciation on equipment If the thickness gauge is dropped, sales of the density gauge will not be affected Required 1 Should Morrill Company make or buy the subassembly If it makes the subassembly, which alternative should be chosen Enter the relevant costs of each alternative Lease and Make Buy Drop Thickness Gauge and Make Total relevant costs $ $ $ 2 Suppose that dropping the thickness gauge will decrease sales of the density gauge by 10 percent What decision should now be made 3 Assume that dropping the thickness gauge decreases sales of the density gauge by 10 percent and that 4,116 subassemblies are required per quarter As before, assume that there are no ending inventories of subassemblies and that all units produced are sold Assume also that the per unit sales price and variable costs are the same as in Requirement 1 Include the leasing alternative in your consideration Now, what is the correct decision

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Make-or-Buy, Traditional Analysis Morrill Company produces two different types of gauges: a density gauge and a thickness gauge. The segmented income statement for a typical

Make-or-Buy, Traditional Analysis

Morrill Company produces two different types of gauges: a density gauge and a thickness gauge. The segmented income statement for a typical quarter follows.

	Density Gauge		Thickness Gauge		Total
Sales	$	220,500	$	117,600	$	338,100
Less variable expenses		117,600		67,620		185,220
Contribution margin	$	102,900	$	49,980	$	152,880
Less direct fixed expenses*		29,400		55,860		85,260
Segment margin	$	73,500	$	(5,880)	$	67,620
Less common fixed expenses						44,100
Operating income					$	23,520

* Includes depreciation.

The density gauge uses a subassembly that is purchased from an external supplier for $25 per unit. Each quarter, 2,940 subassemblies are purchased. All units produced are sold, and there are no ending inventories of subassemblies. Morrill is considering making the subassembly rather than buying it. Unit-level variable manufacturing costs are as follows:

Direct materials	$2
Direct labor	3
Variable overhead	2

No significant non-unit-level costs are incurred.

Morrill is considering two alternatives to supply the productive capacity for the subassembly.

Lease the needed space and equipment at a cost of $39,690 per quarter for the space and $14,700 per quarter for a supervisor. There are no other fixed expenses.
Drop the thickness gauge. The equipment could be adapted with virtually no cost and the existing space utilized to produce the subassembly. The direct fixed expenses, including supervision, would be $55,860, $11,760 of which is depreciation on equipment. If the thickness gauge is dropped, sales of the density gauge will not be affected.

Required:

1. Should Morrill Company make or buy the subassembly?

If it makes the subassembly, which alternative should be chosen?

Enter the relevant costs of each alternative.

	Lease and Make	Buy	Drop Thickness Gauge and Make
Total relevant costs	$	$	$

2. Suppose that dropping the thickness gauge will decrease sales of the density gauge by 10 percent. What decision should now be made?

3. Assume that dropping the thickness gauge decreases sales of the density gauge by 10 percent and that 4,116 subassemblies are required per quarter. As before, assume that there are no ending inventories of subassemblies and that all units produced are sold. Assume also that the per-unit sales price and variable costs are the same as in Requirement 1. Include the leasing alternative in your consideration. Now, what is the correct decision?