Answered step by step
Verified Expert Solution
Question
1 Approved Answer
MULTIPLE PRODUCTIONS Your plant is producing three diferent products on the same production line Processing t Lot size Annual demand for A 2,000,000 45 seconds
MULTIPLE PRODUCTIONS | ||||||||||
Your plant is producing three diferent products on the same production line | ||||||||||
Processing t | Lot size | |||||||||
Annual demand for A | 2,000,000 | 45 | seconds | 2000 | ||||||
Annual demand for B | 400,000 | 55 | seconds | 400 | ||||||
Annual demand for C | 800,000 | 70 | seconds | 800 | ||||||
Change over times | ||||||||||
From A to B | 90 | minutes | ||||||||
From A to C | 40 | minutes | ||||||||
From B to C | 80 | minutes | ||||||||
From B to A | 90 | minutes | ||||||||
From C to A | 60 | minutes | ||||||||
from C to B | 50 | minutes | ||||||||
Because of shipping requirement you ned to rotate the three productions | ||||||||||
You are running 365 three shifts of 8 hours | ||||||||||
You estimate that your capacity utilization will be 85% | ||||||||||
A. what is the best rotation sequence | there are only two possible sequences | |||||||||
B. how many machines do you need | ||||||||||
TO CALCULATE THE NUMBER OF MACHINES, YOU ADD THE TOTAL TIME TO PRODUCE A, B AND C PLUS THE TOTAL TIME TO CHANGE OVER FROM ONE PRODUCTION TO THE NEXT | ||||||||||
AND YOU DIVIDE BY THE TOTAL TIME AVAILABLE * (1-C) | ||||||||||
NUMERATOR | production time | changover time | subtotal | |||||||
product A | ||||||||||
product B | ||||||||||
product C | ||||||||||
Total | ||||||||||
DENOMINATOR | 365 days | |||||||||
ONE SHIFT 8 HOURS | ||||||||||
3600 seconds per hour | ||||||||||
capacity buffer 10% | ||||||||||
C. how many machines would you need if you chose the OTHER sequence | ||||||||||
NUMERATOR | production time | changover time | subtotal | |||||||
product A | ||||||||||
product B | ||||||||||
product C | ||||||||||
Total |
Step by Step Solution
There are 3 Steps involved in it
Step: 1
Get Instant Access to Expert-Tailored Solutions
See step-by-step solutions with expert insights and AI powered tools for academic success
Step: 2
Step: 3
Ace Your Homework with AI
Get the answers you need in no time with our AI-driven, step-by-step assistance
Get Started