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Physical Requirements - 20 Points We have our product designed, our annual demand forecast and know our manufacturing processes. A vacant green field site has

Physical Requirements - 20 Points We have our product designed, our annual demand forecast and know our manufacturing processes. A vacant \"green field\" site has been selected. How much space do we need? Givens: Number of production lines = 4 Capacity of each line per hour = 25,000 units Square footage required for machinery per line = 750 Square footage required for passage between each line = 1500 Footage required for outside perimeter 150 x 24 x 2 Square footage for raw material storage within the production area = 12,000 Break room square footage = 2200 Rest rooms = 20 ft. x 16 ft. x 2 rooms Janitor closet = 12 ft. x 12 ft. Maintenance shop = 40 ft. x 50 ft. Receiving dock = 48 ft. by 65 ft. Offices = 2100 sq. ft. Electrical room = 22 ft. x 22 ft. Lobby = 240 sq. ft. Using the numbers above, what is the minimum amount of square footage required for this production operation? How would you plan for future volume growth requirements? What is the annual maximum output capacity for this plan (100% Equipment Effectiveness)? *** Note: You do not need space for finished goods. DKI Nov 2015

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