Please Answer Required #'s 1-4

Case Study 13-33
1) Relevant and Irrelevant decision costs
Annual Budget for Operating Costs
	Current Budget	Costs That Can Be Avoided (Savings)	Costs Not Avoided (No Savings)	Additional One-time Costs
Materials	14,000,000
Labor:
Direct	13,100,000
Supervision	900,000
Indirect plant	4,000,000
Employment assistance	-
Total Labor	18,000,000	-	-	-
Overhead:
Depreciation - equipment	3,200,000
Depreciation - building	7,000,000
Pension expense	5,000,000
Plant manager and staff	800,000
Corporate expenses	4,000,000
Total Overhead	20,000,000	-	-	-
Total Costs	52,000,000	-	-	-
2) Calculate the financial advantage or disadvantage of closing the plant.
	First Year	Other Years
Cost of purchasing materials from vendor
Annual costs avoided by closing the plant
Non-recurring (one-year) costs of closing the plant
Proceeds from sale of building and equipment
Financial advantage (disadvantage) of closing the plant	-	-

1) Divide the annual budgeted costs for Denver Cover Plant into three categories - relevant costs (costs that can be avoided), irrelevant costs (costs that can't be avoided) and additional, nonrecurring costs that would be incurred the year the plant was shut down. Complete the template to the left (Columns C-E).

2) Looking at the data you calculated in #1 above, calculate the financial advantage or disadvantage of closing the plant.

3) Other than the financial information, what other factors would you consider when deciding whether or not to close the plant? What are the advantages of leaving the plant open? Answer in the space below.

4) What is you conclusion? Should the plant be closed? Briefly explain in the space below.

CASE 1333 Plant Closing Decision L013-1, OLO13-2 QualSupport Corporation manufactures seats for automobiles, vans, trucks, and various recreational vehicles. The company has a number of plants around the world, including the Denver Cover Plant, which makes seat covers. Ted Vosilo is the plant manager of the Denver Cover Plant but also serves as the regional production manager for the company. His budget as the regional manager is charged to the Denver Cover Plant Vosilo has just heard that QualSupport has received a bid from an outside vendor to supply the equivalent of the entire annual output of the Denver Cover Plant for $35 million. Vosilo was astonished at the low outside bid because the budget for the Denver Cover Plant's operating costs for the upcoming year was set at $52 million. If this bid is accepted, the Denver Cover Plant will be closed down. The budget for Denver Cover's operating costs for the coming year is presented below. Denver Cover Plant Annual Budget for Operating Costs Materials $14,000,000 Labor: Direct $13,100,000 Supervision 900,000 Indirect plant 4,000,000 18,000,000 Overhead: Depreciation equipment 3.200,000 Depreciation-building 7,000,000 Pension expense 5,000,000 Plant manager and staff 800,000 Corporate expenses 4,000,000 20.000.000 Total budgeted costs $52,000,000 *Fixed corporate expenses allocated to plants and other operating units based on total budgeted wage and salary costs. Additional facts regarding the plant's operations are as follows: Page 622 a. Due to Denver Cover's commitment to use high-quality fabrics in all of its products, the Purchasing Department was instructed to place blanket purchase orders with major suppliers to ensure the receipt of sufficient materials for the coming year. If these orders are canceled as a consequence of the plant closing, termination charges would amount to 20% of the cost of direct materials. b. Approximately 400 plant employees will lose their jobs if the plant is closed. This includes all of the direct laborers and supervisors as well as the plumbers, electricians, and other skilled workers classified as indirect plant workers. Some would be able to find new jobs while many others would have difficulty. All employees would have difficulty matching Denver Cover's base pay of $18.80 per hour, which is the highest in the area. A clause in Denver Cover's contract with the union may help some employees; the company must provide employment assistance to its former employees for 12 months after a plant closing. The estimated cost to administer this service would be $1.5 million for the year. c. Some employees would probably choose early retirement because QualSupport has an excellent pension plan. In fact, $3 million of the annual pension expense would continue whether Denver Cover is open or not. d. Vosilo and his staff would not be affected by the closing of Denver Cover. They would still be responsible for administering three other area plants. e. If the Denver Cover Plant were closed, the company would realize about $3.2 million salvage value for the equipment and building. If the plant remains open, there are no plans to make any significant investments in new equipment or buildings. The old equipment adequate and should last indefinitely CASE 1333 Plant Closing Decision L013-1, OLO13-2 QualSupport Corporation manufactures seats for automobiles, vans, trucks, and various recreational vehicles. The company has a number of plants around the world, including the Denver Cover Plant, which makes seat covers. Ted Vosilo is the plant manager of the Denver Cover Plant but also serves as the regional production manager for the company. His budget as the regional manager is charged to the Denver Cover Plant Vosilo has just heard that QualSupport has received a bid from an outside vendor to supply the equivalent of the entire annual output of the Denver Cover Plant for $35 million. Vosilo was astonished at the low outside bid because the budget for the Denver Cover Plant's operating costs for the upcoming year was set at $52 million. If this bid is accepted, the Denver Cover Plant will be closed down. The budget for Denver Cover's operating costs for the coming year is presented below. Denver Cover Plant Annual Budget for Operating Costs Materials $14,000,000 Labor: Direct $13,100,000 Supervision 900,000 Indirect plant 4,000,000 18,000,000 Overhead: Depreciation equipment 3.200,000 Depreciation-building 7,000,000 Pension expense 5,000,000 Plant manager and staff 800,000 Corporate expenses 4,000,000 20.000.000 Total budgeted costs $52,000,000 *Fixed corporate expenses allocated to plants and other operating units based on total budgeted wage and salary costs. Additional facts regarding the plant's operations are as follows: Page 622 a. Due to Denver Cover's commitment to use high-quality fabrics in all of its products, the Purchasing Department was instructed to place blanket purchase orders with major suppliers to ensure the receipt of sufficient materials for the coming year. If these orders are canceled as a consequence of the plant closing, termination charges would amount to 20% of the cost of direct materials. b. Approximately 400 plant employees will lose their jobs if the plant is closed. This includes all of the direct laborers and supervisors as well as the plumbers, electricians, and other skilled workers classified as indirect plant workers. Some would be able to find new jobs while many others would have difficulty. All employees would have difficulty matching Denver Cover's base pay of $18.80 per hour, which is the highest in the area. A clause in Denver Cover's contract with the union may help some employees; the company must provide employment assistance to its former employees for 12 months after a plant closing. The estimated cost to administer this service would be $1.5 million for the year. c. Some employees would probably choose early retirement because QualSupport has an excellent pension plan. In fact, $3 million of the annual pension expense would continue whether Denver Cover is open or not. d. Vosilo and his staff would not be affected by the closing of Denver Cover. They would still be responsible for administering three other area plants. e. If the Denver Cover Plant were closed, the company would realize about $3.2 million salvage value for the equipment and building. If the plant remains open, there are no plans to make any significant investments in new equipment or buildings. The old equipment adequate and should last indefinitely